Document Outline

• 1 General Information 8
• 2 Equipment and Storage 10
• 3 ILS500 F Description 12
• 4 Setup 18
• 5 Menu System 27
• 6 Using the ILS500 F 35
• 7 Recipes 38
• 8 Troubleshooting 50
• 9 Maintenance Instructions 62
• 10 Service 70
• 11 Technical Data 71
• 12 Spare Parts and Accessories 84
• 13 Support from INFICON 85
• 14 Declaration of Conformity 86
• 15 Declaration by the Manufacturer 87
  • 1 General Information
• 1.1 About This Manual
  • 1.1.1 Document History
• 1.2 Introduction to the ILS500 F
  • 1.2.1 Intended Use
  • 1.2.2 Available Configurations
    • Sensistor ILS500 F
• 1.3 Disposal
  • 2 Equipment and Storage
• 2.1 Supplied Equipment
  • Supplied Equipment
• 2.2 Required Equipment
  • Required Equipment
• 2.3 Storage
  • 3 ILS500 F Description
• 3.1 Front View
  • ILS500 F Front View
• 3.2 Rear View (Electrical)
  • Rear View (Electrical)
• 3.3 Configuring Ports and Interfaces (Electrical)
• 3.4 Rear View (Pneumatical)
  • Rear View (Pneumatical)
• 3.5 Configuring Ports and Interfaces (Pneumatical)
• 3.6 Labels
  • Device Label
  • Tooling Label
  • Pneumatical Label
  • Electrical Label
  • 4 Setup
• 4.1 Placement of the ILS500 F
• 4.2 Electrical Connections
  • 4.2.1 Setting Up an Emergency Stop
  • 4.2.2 Connecting to Mains
  • 4.2.3 Connecting Extra Features
• 4.3 Pneumatic Connections
  • 4.3.1 Connecting Compressed Air
  • 4.3.2 Connecting Tracer Gas
  • 4.3.3 Connecting Exhaust to Air Vent
    • Exhaust Recommendation
  • 4.3.4 Connecting to Test Port 1 and 2
  • 4.3.5 Connecting Tooling
• 4.4 Connect External Leak Detector
  • Connect External ISH2000
  • Connect External T-Guard
• 4.5 Set Up Test Area
  • Test Area Recommendation
  • Fresh Air Curtain Recommendation
  • 5 Menu System
• 5.1 ILS500 F Display
  • 5.1.1 Menu Buttons
  • 5.1.2 Navigation and Other Buttons
  • 5.1.3 Entering Numbers and Text
• 5.2 Passwords
  • 5.2.1 Set Up New User
• 5.3 Menu Overview
  • Settings
  • Hardware Setup
  • Test Settings
  • Advanced Settings
  • Calibration settings
  • Recipes
  • Statistics
  • Region
  • Info
    • 6 Using the ILS500 F
• 6.1 Test Sequence
• 6.2 Run a Test
  • 6.2.1 Start Up
  • 6.2.2 Place the Test Object
  • 6.2.3 Perform Tracer Gas Filling
    • Tracer Gas Filling
      • 7 Recipes
• 7.1 Recipe Overview
• 7.2 Create a Recipe
  • 7.2.1 New Recipe
  • 7.2.2 Modify a Recipe
• 7.3 Test Settings
  • 7.3.1 Tooling Connection
    • Stand-By
    • Connection Step 1 — 3
    • Test Step
  • 7.3.2 Pre Evacuation
  • 7.3.3 Gross Leak Tests
    • Vacuum Decay Test
    • Pressure Decay Test
  • 7.3.4 Tracer Gas Filling
  • 7.3.5 Blockage Test
  • 7.3.6 Gas Evacuation
  • 7.3.7 Tooling Disconnection
• 7.4 Optimizing the Test Cycle
  • 8 Troubleshooting
• 8.1 Fault Symptoms
• 8.2 Perform Hardware Test
  • Pressure and Vacuum Sensors
  • Evacuation Valve
  • Venturi Pump
  • Manifold Tightness (gross)
  • Vacuum Sensor Valve
  • Tracer Gas Fill Valve
  • Test Port 2 Valve
  • Tracer Gas Fill Valve
  • External Gas Leaks
  • Manifold Tightness (gross)
  • Evacuation Valve
  • Indicator Lamps
  • START and STOP buttons
  • 8.2.1 Hardware Error Messages
  • 8.2.2 Interpretation of Hardware Test Results
    • 9 Maintenance Instructions
• 9.1 Maintenance Plan
• 9.2 Maintenance
  • 9.2.1 Tools and Safety Equipment
  • 9.2.2 Interior View
    • Pilot Valve Ramp
  • 9.2.3 Removing the Cover
  • 9.2.4 Replacing the Venturi Pump
  • 9.2.5 Replacing Gas Valves
  • 9.2.6 Replacing Pilot Valves
  • 9.2.7 Replacing Sensors
• 9.3 Functional Verification
  • 10 Service
  • 11 Technical Data
• 11.1 Electrical Specifications
• 11.2 Pneumatic Specifications
• 11.3 Other Data
• 11.4 Interfaces and Connectors
  • 11.4.1 Printer Port/RS232
    • Printing of results
    • Commands
  • 11.4.2 Input 1 (Optional)
  • 11.4.3 Input 2 (Optional)
  • 11.4.4 Status Output
  • 11.4.5 Tooling Interface
  • 11.4.6 Control Output
  • 11.4.7 Probe Control Port
  • 11.4.8 Power Input
  • 11.4.9 Safety Interface
  • 11.4.10 Leak Detector
  • 11.4.11 USB Port
    • USB is connected
      • 12 Spare Parts and Accessories
      • 13 Support from INFICON
• 13.1 How to Contact INFICON
• 13.2 Returning Components to INFICON
  • 14 Declaration of Conformity
  • 15 Declaration by the Manufacturer