Theory of operation, Power modules and feed- back, Figure e.3 – power modules and feedback – Lincoln Electric MULTI-WELD SVM151-A User Manual

Page 33

Advertising
background image

POWER MODULES AND FEED-
BACK

The external DC source voltage is applied to parallel
capacitors incorporated within each of the two Power
(Chopper) Modules. These capacitors function as fil-
ters and as power supplies for the IGBTs. See IGBT
Operation
in this section. The IGBTs act as high-
speed switches operating at 20KHZ. These devices
are switched on and off by the Weld Control Board
through pulse width modulation gate signals. See
Pulse Width Modulation in this section. This
“chopped” DC output is applied through choke coils
and a shunt to the welding output terminals. The

chokes function as current filters. Free-wheeling
diodes are incorporated in the power circuit to provide
a current path for the stored energy in the chokes when
the IGBTs are turned off. See Chopper Technology in
this section.

Output voltage and current feedback information is fed
to the Weld Control Board. This information is sensed
from the output terminal circuits and the shunt. The
feedback information is processed by the Weld Control
Board, which regulates output voltage and current.

E-3

E-3

THEORY OF OPERATION

MULTI-WELD 350

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

CHOKE

IGBT

IGBT

SHUNT

WORK

TO ELECTRODE

CABLE

+

ANALOG

CONTROL

POWER

SUPPLY

BOARD

WELD

CONTROL

BOARD

ARC

FORCE
CONTROL

OUTPUT

CONTROL

HOT
START

DC

BUS

POWER

SUPPLY

BOARD

FAN

+

DC

POWER

SOURCE

(EXTERNAL)

_

REMOTE

RECEPTACLE

INPUT
DIODES

INPUT

CONTACTOR

MULTI-WELD 350 BLOCK LOGIC DIAGRAM

CC SLOPE

(STICK/GOUGE or PIPE)

PERIPHERAL

BOARD

INPUT
INDICATOR
LIGHT

ON/OFF
MODE
SWITCH
(1/2)

CR1

CHOPPER MODULE

CHOPPER MODULE

ON/OFF
MODE
SWITCH
(1/2)

VOLTS

AMPS

THERMAL
LIGHT

FREEWHEELING DIODE

FREEWHEELING DIODE

REGULATED
VOLTAGES

CR1
COIL

15 VDC

CURRENT FEEDBACK
TO WELD CONTROL BOARD

20
VDC
x 2

-

INPUT

CAPACITORS

40
VDC

LEFT AND RIGHT
CHOPPER MODULES

GATE
SIGNALS

40 VDC

FIGURE E.3 – POWER MODULES AND FEEDBACK

Advertising