The input contactor (cr1) chatters, Troubleshooting & repair, Caution – Lincoln Electric IDEALARC SVM136-A User Manual

Page 45

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TROUBLESHOOTING & REPAIR

F-5

F-5

IDEALARC CV-400

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-
383-2531 or 1-800-833-9353.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

The input contactor operates - the
fan runs - the pilot light is on - but
the machine has no welding output.

The input contactor (CR1) chatters.

1. If the amber thermal protection

light is on, the primary or sec-
ondary thermostat is open.
Allow machine to cool.

2. Make certain the output trigger

circuit (#2 and #4) is being acti-
vated by a “closure.”

3. Check the 10 amp circuit break-

er in the 42VAC circuit. Reset if
necessary.

4. If remote control is not being

used, make certain the Output
Control switch (S2) is in the
“Machine or Local” position.

5. Check for loose or faulty welding

cable connections.

1. Make certain the three-phase

input voltage matches the
machine rating plate and the
reconnect panel.

1. Perform the

Main Transformer

Test.

2. Perform the

SCR/Diode Recti-

fier Bridge Test.

3. The control board may be faulty.

Replace.

1. Perform the

Input Contactor

Test.

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