Installation, Wire feed drive roll kits, Procedure to install drive rolls and wire guides – Lincoln Electric IM658-A User Manual

Page 18: Gun and cable assemblies with standard connection, Warning

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A-10

INSTALLATION

POWER FEED 10 DUAL

A-10

WIRE FEED DRIVE ROLL KITS

NOTE: The maximum rated solid and cored wire

sizes and selected drive ratios are shown on
the SPECIFICATIONS in the front of this sec-
tion.

The electrode sizes that can be fed with each roll and
guide tube are stenciled on each part. Check the kit
for proper components. Kit specifications can be
found in the ACCESSORIES section.

PROCEDURE TO INSTALL DRIVE
ROLLS AND WIRE GUIDES

Drive Roll Kit Installation (KP1505-[ ])

1) Turn OFF Welding Power Source.

2) Pull open Pressure Door to expose rolls and wire

guides.

3) Remove Outer Wire Guide by turning knurled

thumb screws counter-clock-wise to unscrew them
from Feed plate.

4) Remove drive rolls, if any are installed, by pulling

straight off shaft. Remove inner guide.

5) Insert inner Wire Guide, groove side out, over the

two locating pins in the feed plate.

6) Install each drive roll by pushing over shaft until it

butts up against locating shoulder on the drive roll

shaft. (Do Not exceed maximum wire size rating of
the wire drive).

7) Install Outer Wire Guide by sliding over locating

pins and tightening in place.

8) Engage upper drive rolls if they are in the “open”

position and close Pressure Door.

TO SET DRIVE ROLL PRESSURE, see “Drive Roll
Pressure Setting” in OPERATION.

GUN AND CABLE ASSEMBLIES
WITH STANDARD CONNECTION

The Power Feed 10 Dual wire feeder is equipped with
a factory installed K1500-2 gun connection Kit. This kit
is for guns having a Tweco™ #2-#4 connector. The
Power Feed 10 Dual has been designed to make con-
necting a variety of guns easy and inexpensive with
the K1500 series of gun connection kits. Gun trigger
and dual procedure lead connections connect to the
single 5 pin receptacle on the front of the feed head
box. See “Gun Adapters” in ACCESSORIES section.

GUN AND CABLE ASSEMBLIES
WITH FAST-MATE
CONNECTION

(including the Magnum 450 Water Cooled gun)

A K489-7 adapter will install directly into the wire drive
feed plate, to provide for use of guns with Fast-Mate™
or European style gun connections. This K489-7 will
handle both standard Fast-Mate™and Dual Schedule
Fast-Mate™ guns.

Another way to connect a gun with a Fast-Mate™ or
European style gun connector to the Power Feed 10
Dual, is to use the K489-2 Fast-Mate™ adapter kit.
Installation of this adapter also requires a K1500-1
gun connector. See “Gun Adapters” in ACCES-
SORIES section.

WARNING

Observe all additional Safety Guidelines detailed
throughout this manual.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such

as output terminals or internal wiring.

• When feeding without Power Feed 10 Dual “Cold

Feed” feature, electrode and drive mechanism
are “hot” to work and ground and could remain
energized several seconds after the gun trigger
is released.

• Turn OFF input power at welding power

source before installation or changing drive
roll and/or guide tubes.

• Welding power source must be connected

to system ground per the National Electrical
Code or any applicable local codes.

Only qualified personnel should

perform this installation.

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