Troubleshooting, Caution – Lincoln Electric IM658-A User Manual

Page 49

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E-3

TROUBLESHOOTING

E-3

POWER FEED 10 DUAL

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

(SYMPTOMS)

POSSIBLE CAUSE

RECOMMENDED

COURSE OF ACTION

2. Variable or “hunting” arc.

3. Poor arc striking with sticking or
“blast-offs”, weld porosity, narrow
and ropy looking bead, or electrode
stubbing into plate while welding.

a. Wrong size, worn and/or melted

contact tip. - Replace if neces-
sary.

b. Worn work cable or poor work

connection. - Replace if neces-
sary.

c. Loose electrode or work cable

connections.

d. Wrong polarity. - Make sure elec-

trode polarity is correct for
process being used.

e. Gas nozzle extended beyond gun

tip or wire stickout too long while
welding.

f. Poor gas shielding on processes

requiring gas. - Check gas flow
and mixture.

a. Improper procedures or tech-

niques. - See “Gas Metal Arc
Welding Guide” (GS-100).

b. Improper gas shielding - Clean

gas nozzle. Make certain that gas
diffuser is not empty or turned off.
Make certain gas flow rate is
proper.

Remove gun liner and check rub-
ber seal for any sign of deteriora-
tion or damage. Be sure set
screw in connector block is in
place and tightened against the
liner bushing.

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact
your local Lincoln Authorized
Field Service Facility.

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