Troubleshooting, Caution – Lincoln Electric TIG 275 User Manual

Page 38

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TROUBLESHOOTING

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PRECISION TIG 275

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility
for technical troubleshooting assistance before you proceed.

CAUTION

STICK WELDING PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Stick electrode "blast off" when arc
is struck

Stick electrode "sticks" in the weld
puddle

Poor starting in DC polarity

Arc "flutters" in DC polarity, o.k. in
AC polarity

Arc "flutters" in both DC & AC polari-
ties

1. Current may be set too high for

electrode size

2. (Machine with Advanced Control

PC board only) Hot Start level set
too high

1. Current may be set too low for

electrode size

2. (Machine with Advanced Control

PC board only) Arc Force level set
too low

1. Input line may be too low

2. Bad connection at P11 of Control

PC board

3. Bad Background rectifier, back-

ground resistor R7, or background
diode D2

1. Tungsten not "sharp"

2. Bad free wheeling diode D1 or its
connection

1. Tungsten electrode may be too

large in diameter for the current
setting

2. Gas shielding may be insufficient.

3. Contaminated gas or leaks in the

gas line, torch, or connections

4. Helium blend is used as a shield-

ing gas

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.

TIG WELDING PROBLEMS

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