Gas piping, Purging, Gas pressure regulator – Reliance Water Heaters D85500PE User Manual

Page 22: Gas piping purging gas pressure regulator

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gas piping

Contact your local gas service company to ensure that adequate

gas service is available and to review applicable installation

codes for your area.
Size the main gas line in accordance with Table 9. The figures shown

are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is

considered normal for low pressure systems. Note: Fittings such as

elbows, tees and line regulators will add to the pipe pressure drop.

Also refer to the latest version of the National Fuel Gas Code.
Schedule 40 metallic Pipe is the preferred material for the gas

line of this water heater. It is imperative to follow the sizing

recommendations in the latest version of the National Fuel Gas

Code if Corrugated Stainless Steel Tubing (CSST) is used as the

gas line for this water heater.
The heATer IS NOT INTeNDeD FOr OPerATION AT hIGher

ThAN 14.0” W.C.- NATUrAL GAS, (1/2 POUND Per SQUAre

INCh GAGe) SUPPLy GAS PreSSUre. eXPOSUre TO

hIGher SUPPLy PreSSUre mAy CAUSe DAmAGe TO The

GAS VALVe WhICh COULD reSULT IN FIre Or eXPLOSION.

IF OVerPreSSUre hAS OCCUrreD SUCh AS ThrOUGh

ImPrOPer TeSTING OF GAS LINeS Or emerGeNCy

mALFUNCTION OF The SUPPLy SySTem, The GAS VALVe

mUST Be CheCkeD FOr SAFe OPerATION. mAke SUre ThAT

The OUTSIDe VeNTS ON The SUPPLy reGULATOrS AND The

SAFeTy VeNT VALVeS Are PrOTeCTeD AGAINST BLOCkAGe.

TheSe Are PArTS OF The GAS SUPPLy SySTem, NOT The

heATer. VeNT BLOCkAGe mAy OCCUr DUrING ICe STOrmS.
table 9 - gas supply pipe length (feet)

Schedule 40 metallic

pipe nominal dia.

500,000 btu/hr input rate

mAXImUm eQUIVALeNT PIPe LeNGTh (FeeT)

Natural Gas

Propane

3/4"

-

10

1"

10

40

1 1/4"

60

150

1 1/2"

150

350

2"

200

400

2 1/2"

200

400

Natural Gas: 0.60 Specific Gravity, 0.50"W.C. pressure drop

Propane Gas: 1.50 Specific Gravity, 0.50"W.C. pressure drop

IT IS ImPOrTANT TO GUArD AGAINST GAS VALVe FOULING

FrOm CONTAmINANTS IN The GAS WAyS. SUCh FOULING

mAy CAUSe ImPrOPer OPerATION, FIre Or eXPLOSION.
IF COPPer SUPPLy LINeS Are USeD They mUST Be

INTerNALLy TINNeD AND CerTIFIeD FOr GAS SerVICe.

BeFOre ATTAChING The GAS LINe, Be SUre ThAT ALL GAS

PIPe IS CLeAN ON The INSIDe.
TO TrAP ANy DIrT Or FOreIGN mATerIAL IN The GAS

SUPPLy LINe, A DIrT LeG (SOmeTImeS CALLeD SeDImeNT

TrAP Or DrIP LeG) mUST Be INCOrPOrATeD IN The

PIPING (See FIG. 21). The DIrT LeG mUST Be reADILy

ACCeSSIBLe AND NOT SUBJeCT TO FreeZING CONDITIONS.

INSTALL IN ACCOrDANCe WITh reCOmmeNDATIONS OF

SerVING GAS SUPPLIerS. reFer TO The LATeST VerSION

OF THE NATIONAL FUeL GAS CODe.
To prevent damage, care must be taken not to apply too much

torque when attaching gas supply pipe to gas valve inlet.
Apply joint compounds (pipe dope) sparingly and only to the male

threads of pipe joints. Do not apply compounds to the first two threads.

Use compounds resistant to the action of liquefied petroleum gases.
BeFOre PLACING The heATer IN OPerATION, CheCk FOr

GAS LeAkAGe. Use soap and water solution or other material

acceptable for the purpose in locating the leaks. DO NOT USe

mATCheS, CANDLeS, FLAme Or OTher SOUrCeS OF

IGNITION FOr ThIS PUrPOSe.

DISCONNeCT The heATer AND ITS mANUAL GAS ShUTOFF

VALVe FrOm The GAS SUPPLy PIPING SySTem DUrING ANy

SUPPLy PreSSUre TeSTING eXCeeDING 1/2 PSIG. GAS

SUPPLy LINe mUST Be CAPPeD WheN DISCONNeCTeD

FrOm The heATer. FOr TeST PreSSUreS OF 1/2 PSIG Or

LeSS The APPLIANCe NeeD NOT Be DISCONNeCTeD, BUT

mUST Be ISOLATeD FrOm The SUPPLy PreSSUre TeST

By CLOSING The mANUAL GAS ShUTOFF VALVe.

gas piping and dirt leg installation

figure 21

purging

Gas line purging is required with new piping or systems in which

air has entered.
PUrGING ShOULD Be PerFOrmeD By PerSONS

eXPerIeNCeD IN ThIS TyPe GAS SerVICe. TO AVOID rISk

OF FIre Or eXPLOSION, PUrGe DISChArGe mUST NOT

eNTer CONFINeD AreAS Or SPACeS Where IGNITION CAN

OCCUr. The AreA mUST Be WeLL VeNTILATeD AND ALL

SOUrCeS OF IGNITION mUST Be INACTIVATeD Or remOVeD.
gas meter siZe — natural gases only
Be sure the gas meter has sufficient capacity to supply the full

rated gas input of the water heater as well as the requirements of

all other gas fired equipment supplied by the meter. If gas meter

is too small, ask the gas company to install a larger meter having

adequate capacity.

gas pressure regulator

The gas pressure regulator is built into the gas valve and is equipped to

operate on the gas specified on model and rating plate. The regulator

is factory adjusted to deliver gas to burner at correct water column

pressure allowing for a nominal pressure drop through the controls.
The minimum gas supply pressure for input adjustment must not

be less than 4.5” W.C. (1.12 kPa) for natural gas or 11.0"W.C.

(2.74 kPa) for propane gas.
Do not subject the combination gas valve to inlet gas

pressures of more than 14.0” W.C. (3.48 kPa). A service regulator

is necessary if higher gas pressures are encountered.
The manifold gas pressure specified in Table 10 refers to the gas

pressure measured at the pressure tap of the automatic gas valve

when the burners are firing.
table 10 - manifold gas pressure in inches of

water column (all models*)

type of gas
natural

propane

3.5 (0.87 kPa)

10.0 (2.49 kPa)

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