Volkswagen 01M - Manual (Page 31)

AUTO TRANS DIAGNOSIS - 01M
Article Text (p. 31)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:28PM
Fig. 33: Installing Piston Into One-Way Clutch
Courtesy of Volkswagen United States, Inc.
PLANETARY CARRIER
NOTE: Disassembly and reassembly procedures are not available from
manufacturer.
Inspection & Adjustment
1) Inspect planetary carrier, pinion gears, sun gears and
related parts for wear or damage. Replace parts as necessary.
2) Assemble sun gear drive shells, planetary carrier, small
sun gear, pinion drive transfer gear and all related bearings and
washers onto small planetary drive shaft. See Figs. 17 and 20.
3) Place assembly into transaxle case. Install adjustment
shim, washer and bolt to pinion drive transfer gear end of small
planetary drive shaft. Using a screwdriver, lock large sun gear drive
shell to transaxle case. See Fig. 19. Tighten bolt to 22 ft. lbs. (30
N.m).
4) Place Dial Indicator Support (VW 382/7) on top of
assembly. See Fig. 34. Measure end play of small sun gear drive shaft.
5) If end play is not .009-.014 (.23-.37 mm), replace
adjustment shim. Adjustment shims range in thickness from .040" (1.00
mm) to .114" (2.90 mm) in .004" (.10 mm) increments.
Fig. 34: Adjusting Planetary Carrier End Play
Courtesy of Volkswagen United States, Inc.