Troubleshooting – Magnum Venus Plastech Gel Coat Gun EMG-1500 User Manual

Page 22

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EMG-1000 & EMG-1500 Gel Coat Gun

Troubleshooting

Catalyst Problems

1. Catalyst leaking around Needle (inside packing nut)

·

Replace O-ring (O-S-006) on the Catalyst Needle.

·

Check for excessive pressure in catalyst system

·

Check that the needle is not bent

2. Catalyst leaking around Needle Housing

·

Replace O-Ring (O-S-012) on Needle Housing (CPR-2003-02)

3. Catalyst leaking from the front of the gun

·

Check Catalyst Piston Needle (CPR-2005-01) for wear or damage

·

Replace Catalyst Seat (CPR-2012-02)

·

Replace O-Ring (O-S-012) under the catalyst seat

·

Damaged or Weak Return Spring (04039-1), replace as needed

·

Check for excessive pressure in catalyst system

·

Check to see if the Catalyst Piston Needle (CPR-2005-01) is bent

4. No catalyst from the gun

·

Make sure trigger is pulling catalyst needle back / open

·

Check gun block for blockages

·

Check catalyst pump for proper operation (See catalyst pump manual)

4. Catalyst leaking between Check Valve (EMG-1097-01 or EMG-1097-01-3J) and gun block

· Replace O-Ring (O-S-012) on check valve

5. Catalyst leaking from around the catalyst air in Check Valve Body (EMG-1008)

·

Lightly tighten Check Valve Body (EMG-1008) into gun block

·

Replace O-Ring (O-S-3-904)

6. Catalyst leaking from around the catalyst air in Check Valve Cap (EMG-1010)

·

Lightly tighten Check Valve Cap (EMG-1010)

·

Replace O-Ring (O-S-3-904)

·

Replace O-Ring (O-S-007) on Check Valve Stem

CHAPTER

4

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