MotorVac CarbonClean System MCS 245 - Manual (Page 2)

Table of Contents
Introduction .............................................................................................. Error! Bookmark not defined.
Overview ................................................................................................... Error! Bookmark not defined.
System Features and Functions ......................................................................................................1-1
System Features and Functions....................................................................................................1-2
Hose and Battery Connections......................................................................................................1-3
Fuel Filter.......................................................................................................................................1-5
Theory of Operation………………………………………………………………………………………1-6
Safety Information .............................................................................................................................2-1
Before You Begin...............................................................................................................................3-1
First Time Operation......................................................................................................................3-1
Mixing Ratio...................................................................................................................................3-2
Fuel System Cleaning Procedures...................................................................................................4-1
Determining the Vehicle's Fuel System Type................................................................................4-1
Carburetor Setup Procedure .........................................................................................................4-3
Carburetor Cleaning Procedure ....................................................................................................4-7
Throttle Body Injection (TBI) Setup Procedure .............................................................................4-9
Throttle Body Injection (TBI) Cleaning Procedure.......................................................................4-13
Port Fuel Injection (PFI) Setup Procedure ..................................................................................4-15
Port Fuel Injection (PFI) Cleaning Procedure .............................................................................4-19
Continuous Injection System (CIS) Setup Procedure .................................................................4-21
Continuous Injection System (CIS) Cleaning Procedure ............................................................4-25
Returnless System Setup Procedure ..........................................................................................4-27
Returnless System Cleaning Procedure .....................................................................................4-29
Vehicle Diagnostics ...........................................................................................................................5-1
Fuel System Pressure Test ...........................................................................................................5-2
Fuel Volume Test ..........................................................................................................................5-3
Deadhead Test ..............................................................................................................................5-4
Leakdown Test ..............................................................................................................................5-5
Vacuum Pressure Test..................................................................................................................5-6
Intake System Cleaning Procedures................................................................................................6-1
Troubleshooting and Additional Help..............................................................................................7-1
Appendix A - Maintenance ............................................................................................................... A-1
Maintenance Procedures ............................................................................................................. A-1
Replacing the Fuel Filter .............................................................................................................. A-1
Maintenance Record .................................................................................................................... A-2
Appendix B - System Accessories.................................................................................................. B-1
Standard Adaptor Kit .................................................................................................................... B-1
Deluxe Adaptor Kit........................................................................................................................ B-5
Optional Adaptors Available ........................................................................................................ B-9
Appendix C - Parts............................................................................................................................ C-1
Service Parts ............................................................................................................................... C-1
Appendix D - MATERIAL SAFETY DATA SHEET........................................................................... D-1
Material Safety Data Sheet ................................................................................................................. D-1