Operation, Spray applicator controls, Fluid valve controls – Ransburg Evolver NE A11279-XX, A11281-XX, A11775-XX, A11776-XX User Manual

Page 22: Dual purge spraying

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Evolver NE Solventborne Robotic Atomizers - Operation

OPERATION

SPRAY APPLICATOR CONTROLS

Atomization (A) / Fan Air (F)

The atomization and fan air are turned on by the

trigger line and are controlled by an internal air valve

located in the applicator head. During normal opera-

tion with applicator triggered off, there is a slight

bleed of air through the atomization part.

Atomizing Air

Adjustments are made through the robot PLC or a

manually adjustable air regulator. The lowest air

pressure required to break up the paint should be

used. Lower atomizing air pressures result in less

overspray and increased transfer efficiency.

Fan Air

Adjusting the fan air increases or decreases the size

of the spray pattern. Increasing pressure increases

pattern size. Pattern adjustment should be made to

suit the size and shape of the object being painted.

This adjustment is made through the robot PLC or a

manually adjustable air regulator.

Air cap pressures should be set using air cap test

kit. This provides a consistent measurement, so

initial settings may be duplicated at any time. (See

"Parts Identification" section for "Air Cap Test Kit Part

Numbers".)

>

Most paints and solvents are toxic to a certain

degree and flammable or combustible. Use them

only in a well ventilated atmosphere. Use protec-

tive equipment as required in the Material Safety

Data Sheet supplied with the substance.

W A R N I N G

!

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Insure that the fan and atomization air

are on and flowing prior to triggering the

fluid. Failure to follow this sequence will

cause spits and defects on the part being

painted.

NOTE

FLUID VALVE CONTROLS

Trigger, Dump, and Solvent

(See Figure 4)

The fluid dump valve in the Evolver NE is actuated

by an air signal. The air pressure must exceed 70 psi

(4.83 Bar) to assure proper actuation of the valve.

Applying air to the valve actuator turns on the fluid

flow for that valve.

The dump valve controls the paint flow through the

dump line. When actuated, paint flow is direct to the

dump return line. This provides a method of rapidly

removing paint from the incoming line for cleaning

and/or color change. Normally, the dump valve is not

actuated at the same time as the paint trigger since

the trigger is intended to cause the fluid to flow out

the applicator at the prescribed input pressure.

DUAL PURGE SPRAYING

Paint Viscosity

The applicator is capable of atomizing paint of most

any desired viscosity. It is recommended to keep

the material viscosity as low as possible. This allows

spraying at lower fan and atomization air pressures

which results in less overspray and higher transfer

efficiency.

AA-05-01.5

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