Condec PIN8010 - Manual (Page 21)

Maintenance & Service 15
12. Place the housing (17) sub-assembly with large I.D. upward and install the end cap (3) into the housing
(17).
13. Place the cap screw (1) through the washer (2) and thread finger-tight into the end cap (3). Repeat for the
other nine cap screws.
14. Use a torque wrench and 1/4" hex key socket to torque each bolt to 325 in/lbs.
Note
Torque cap screws in a side-to-side pattern (do not use a circular pattern) and in small increments to ensure the end
cap (item 3) is seated flat to the housing surface.
15. If previously removed, place the 1/4" tape, two turns, on the 90
o
NPT elbow (23). Thread and tighten the
90
o
NPT elbow (23) into the end cap (3). Align so the 90
o
NPT elbow (23) is parallel with the small hole
located on the side of housing (17).
16. Grease both sides of the O-ring (7) and O-ring seat area on the end cap (19). Install the O-ring (7) onto
the end cap (19) and place onto the housing (17). Orient such that the small hole located on the housing
side is on your left at the "9 o’clock" position. The inlet check valve fitting (12) placement hole located
on the end cap (19) must be at the 6 o’clock position.
17. Place the cap screw (5) through the washer (6) and end cap (19) and thread finger-tight into the housing
(17). Repeat for the other nine cap screws. Use a torque wrench and 3/8” hex key socket to torque each
bolt to 325 in/lbs.
Note
Torque cap screws in a side-to-side pattern (do not use a circular pattern) and in small increments to ensure end cap
(item 19) is seated flat to the housing surface.

18. Install the intensifier assembly into PIN8000/PIN8010 per Section 4.2.7 on page 10.
4.2.11 REG 1000 (Regulator) and Solenoid Removal
Solenoid 120 VAC input - PN 56851, Solenoid 220 VAC input - PN 54366
Tools required:
• Phillips screwdriver
• 7/16" Open end wrench
• 9/16" Open end wrench
• A/R 1/4" wide teflon tape, (PN 60575)
• A/R 1/2" wide teflon tape, (PN 60911)
• 1/2" Socket
• Socket wrench
• 1/4" Hex wrench
WARNING
Vent any remaining gas from the system to the atmosphere. Disconnect the power cord from the power
source.
1. Remove the front panel from its enclosure as described in Section 4.2.1 on page 6 and carefully place on
a bench top.
2. Remove the regulator knob cap and two screws which secure the round plate.
3. Loosen and remove the locknut using a 1/2" socket while holding the knob.
4. (PIN8010 Only) Loosen tube nuts on the input port and output (test) port fittings. Remove the two
screws and AC input/input port/output (test) port panel.
5. Remove all tubing sections that connect to the regulator/solenoid assembly.
6. Loosen the mounting collar in the panel rear using a 1/4" hex wrench.
7. Remove the regulator/solenoid assembly by sliding out from the panel rear.
8. Mount the regulator in a bench vise by the flats in the base.
9. Note the orientation of the solenoids, as well as the inlet and outlet fittings in the regulator. Remove the
fittings and any remnants of teflon tape from the pipe threads.