0 operation, 2 initial setup procedure, Operation – Condec PIN8010 User Manual
Page 9: Warning, Operation 3
Operation
3
3.0
Operation
3.1
Optional External Pressure Cylinder (PN 59533) Filling Procedure
WARNING
Condec strongly recommends that the external nitrogen supply cylinder be pressure-tested and
re-certified every five years from the date the cylinder was manufactured per U.S. DOT. 3AL
Regulation, Title 49 CFR, parts 173 and 178.
To initially fill or refill the external pressure cylinder (2,216 PSI max.),
1. Close the cylinder
valve by rotating clockwise until it stops.
2. Connect the customer-supplied fill hose or optional Condec PN 150613 (male CGA-580 both ends) fill
hose to a clean regulated nitrogen source, with an output pressure gauge and vent valve.
3. Connect the other end of the customer-supplied fill hose or optional Condec PN 150613 fill hose to the
female CGA-580 brass cylinder valve fitting.
4. Open the cylinder valve by rotating counter-clockwise until it stops.
5. Slowly open the valve on the nitrogen source and allow the gas to flow into the pressure cylinder. The
customer-supplied output pressure gauge indicates the amount of pressure within the internal cylinder.
Note
The cylinder is equipped with a rupture disk.
6. Fill the cylinder to 1,000 PSI at a rate of charge equal to a minimum of two minutes, then wait five
minutes for the system to stabilize.
7. Fill the cylinder from 1,000 PSI to 2,216 PSI at a rate of charge equal to a minimum of two minutes. Wait
five minutes for the cylinder to stabilize before using.
8. Close the cylinder valve by rotating clockwise until it stops.
9. Vent the nitrogen source and remove the fill hose.
3.2
Initial Setup Procedure
To prepare for actual intensifier usage, see Figure 3-1 and proceed as follows:
0
N
I
UT
P
MAX
2 0
0
P ORT
M
IMU
S
P I
P
N
I
AC
R E
UT
S
D
A
U
G L
E
T
R
P E S
E
R
U
S
R
P
S
E
E
UR
V NT
E
T
E
V N
T
R
O
P
5
3
4
1
6
2
11
12
13
8
9
7
10
W
O
P
E R
C
C
A
A
L
U
UM
P
O
T R
U
S
S
R E
R E
T
OUT
R
U
P
P
T
S
E S UR E
O
P U
UT
O
U
P
T
U
T
OR
P
T 2
T
R
O
P
1
T
E
R
L
U
G
A OR
INCREASE
DECREASE
R
VE
R
E
NI
14
PIN8000
Figure 3-1. PIN8000 Components