Condec PIN8010 - Manual (Page 23)

Maintenance & Service 17
Panel Gauge Installation
1. Before installing a new gauge, wrap two layers of new Teflon tape on the port.
2. Install the gauge into the panel, secure with a U-clamp, and tighten the two thumb-screws.
3. While gripping the square portion of the gauge port with the 9/16" wrench, tighten the female tube
connector onto the gauge.
4. Attach the tubing section which connects to the gauge fitting.
5. Using a pressure source connected to the input port (4), set the Condec REG 1000 (10) pressure to 100
PSI. Enable the power switch (2) and monitor the pressure as it builds in the accumulator pressure gauge
(7). Turn the power
switch (2) off when 1,000 PSI has been achieved. Check all fittings for leaks. If there
are no leaks, vent the system and remove the pressure source.
Note

Do not operate the unit in continuous mode without an operator being present.
DANGER

See Figure 3-1 on page 3 for items in parenthesis.
6. Install the panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 6.
4.2.14 Output (Test) Port Quick-Connect Fitting (PN 59004) and Filter (PN 54188), Removal and Installation
Every two months, a coating of fluorinated Krytox grease should be applied to the inner seal of the output (test)
port fitting. The pressure cap (PN 58216) should be plugged in whenever the unit is not in use.
Important
Note
Apply fluorinated Krytox grease to the outside surface between the sealing lip and the end of mating pressure cap.
Do not put grease on the flat end of the tip, as this may allow grease to enter the system. Vent the unit line pressure
to the atmosphere. Plug the pressure cap into the output (test) port. Rotate the pressure cap clockwise and
counter-clockwise to transfer fluorinated Krytox grease to the O-ring seal.

If there is leakage out of the port when the pressure cap is in place, replace the port fitting.
Tools required:
• Phillips screwdriver
• 11/16" open-end wrench
• adjustable wrench
• 9/16" open-end wrench
• A/R solvent (de-natured alcohol)
• A/R 1/4" wide Teflon tape (PN 60575)
• A/R 1/2" wide Teflon tape (PN 60911)
• Tube fluorinated grease (PN 55593)
• Snoop, liquid leak gas detector (PN 64781)
WARNING
Vent any remaining gas from the system to the atmosphere. Disconnect the power cord from the power
source.
1. Remove the front panel from its enclosure as described in Section 4.2.1 on page 6 and carefully set on a
bench top.
2. Loosen and remove the tubing end nut from the reducing tube fitting (PN 59830) .
Note

Use PN 54047 for reducing tube fitting field replacement.
3. Loosen and remove the reducing tube fitting and filter (PN 54188) from the output (test) port
quick-connect fitting.
4. Clean the filter (PN 54188) in solvent (de-natured alcohol) and blow-dry with compressed air.
5. Grasp the output (test) port quick-connect fitting on the flats from the rear of panel with a 11/16" wrench
and using an adjustable wrench, turn the locknut counter-clockwise to remove the locknut.
6. Remove the old output (test) port quick-connect fitting and install a new output (test) port quick-connect
fitting (PN 59004) through the panel’s front.
7. Thread and tighten the locknut by grasping the output (test) port quick-connect fitting on the flats from
the rear of the panel with a 11/16" wrench and using an adjustable wrench, turn the locknut clockwise.