Condec PIN8010 - Manual (Page 24)

18 PIN8000/PIN8010 Operation and Maintenance Manual
8. Slide the filter (PN 59764) into the reducing tube fitting and install it into the output (test) port
quick-connect fitting.
9. Replace and tighten the tubing end nut on the reducing tube fitting.
10. Using a pressure source connected to the input port (4), set the Condec REG 1000 (10) pressure to 100
PSI. Enable the power switch (2) and monitor the pressure as it builds in the accumulator pressure gauge
(7). Turn the power switch (2) off when 1,000 PSI has been achieved. Check all fittings for leaks. If there
are no leaks, vent the system and remove the pressure source.
Note

Do not operate the unit in continuous mode without an operator being present.
DANGER

See Figure 3-1 on page 3 for items in parenthesis.
11. Install the panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 6.
4.2.15 Output (Test) Port Hose Quick-Connect Fitting and Filter (PN 56991), Removal and Installation
Tools required:
• 5/8" Open end wrench
• 3/4" Open end wrench
• 13/16" Open end wrench
• A/R solvent (de-natured alcohol)
• Tube fluorinated grease (PN 55593)
Removal:
1. Loosen and unthread the quick-connect fitting assembly from output (test) port hose using 3/4" and 5/8"
wrenches.
2. Remove the cheat seal pad (PN 54854) from the “AN” thread side of the adapter fitting (PN 60803)
3. Place the quick-connect fitting assembly in a vise using the filter fitting (PN 59588) as a clamping area.
4. Loosen and unthread the quick-connect fitting (PN 59034) using a 13/16" wrench.
5. Remove the filter fitting (PN 59588) from the vise.
6. While holding the filter fitting (PN 59588) vertically, remove the filter (PN 56991) and then O-ring (PN
55608) from the filter fitting.
7. Inspect and clean parts in solvent (de-natured alcohol) and blow-dry with compressed air. Replace worn
or damaged parts with new ones.
Installation:
1. Grease the inside cavity on the bottom flat (none allowed in hole) of the quick-connect fitting (PN
59034).
2. Grease the O-ring seat groove area in the filter fitting (PN 59588).
3. Grease both sides of the O-ring (PN 55608). While holding the filter fitting (PN 59588) vertically, place
the O-ring (PN 55608) and then filter (PN 56991) into the filter fitting (PN 59588).
4. Thread the quick-connect fitting (PN 59034) onto the filter fitting (PN 59588).
5. Place the filter fitting (PN 59588) in a vise and tighten the quick-connect fitting (PN 59034) using a
13/16" wrench.
6. Remove from the vise.
7. Place a cheat seal pad, (PN 54854) on the “AN” part of the assembly and thread into the output (test) port
hose. Tighten the assembly using 5/8" and 3/4" wrenches.