Lincoln Electric IM511 RANGER 9 - Manual (Page 30)

-28 -
236
ELECTRODE
WORK
241
GND
(+)
D1
(-)
R1
C2
25W 100
C3
C4
C5
224E
AMMETER
209
AM 1
AUTO HIGH
3
5
6
212
CAPACITOR
AC
AC
B+
208
STARTER
REGULATOR
(+) (-)
200A
219
200
SR
(+)
(-)
ROTOR FIELD
(+)
(-)
(+) (-)
C1
800 MFD
CV-
CV+
DC+
DC-
AC
212 (CAVITY #1)
208 (CAVITY #3)
+-
+ -
D2
(-) (+)
CR1
209
AC
AC
LOCATING
31
32
42
9
7
PC
BOARD PCB1
1 6
12
1
J1 J2
4
5 8
CURRENT SENSOR
75A
AMPHENOL 2
1 4
5 8
1 1 3
4 6
2
3 4
J3 J4 J5
31B 42 32 21
5E GROUND SCREW PCB2
BYPASS PC
76
10K POT
R3
75A
CW
MAX
ENGINE
HOUR METER
115 V
5K
115 V
J6 J7
9
201A
200B
SHOWN IN POSITION
+ -
IDLER
SOLENOID
12V
CONTACTOR
AND
219
3 TURNS
232
254A
235
21
2C
75A
5E
3
76A
77A
31A
6
3A
5 5L
5L
3B
WHITE
WHITE
WHITE
BLACK BLACK
BLACK
GREEN
BLACK
6
3B
5K
77A 76A
5E
7
3 3 5A 5F 3
76D
77D
76D
76A
77A
224 200B
224C
5A 219
224E
76
224D
208A
254A
254
3 3 77
235
242 236 232
216A
224A 224B
5F
240
75
200B 232A
216 201A 214
75
3
77
214 201A
216
219 232A 5A
224C
77
2C 2A 4A 77C 76C 75C 2B 75B 77B 76B 4B
4B 2B 75B 76B 77B 75C 76C 77C 2A 4A
(J) (A) (D) (C) (H) (E) (F) (G) (I) (K) (B) (A) (B) (C) (D) (E) (F)
GND-C
GND-G
115VAC CONTACTOR WORK
REMOTE CONTROL
42VAC GROUND
REMOTE CONTROL
CONTACTOR GROUND
GND-B GND-A
77A
76A
4C
4C
250
50W R2
242
S6
L2
CB1
SOLENOID
216A
S4
212
250
1 3 2 4
7
2C
2C
240
224A&B (CAVITY #4)
232
254
247
C1
W1
W2
C2
C3
R1
R2
R3
R4
R5
R6
C1
C2
C3
S2
REACTOR
E
S1
STATOR
SHOWN IN
"HIGH'
POSITION
5C
5B
208
5C
5D
31A
224B (CAVITY #2)
232A
200B
GND-G
232A
"ALWAYS ON"
247
208B
5B
5D
201 201
BETWEEN AMPHENOL HOLES
ON
5
224C
224E
224
236A
236A
245
7-19-96G L10248
STARTER MOTOR
NOTES:
31,000 MFD CAPACITORS SLIP RINGS
WELDER LEAD END (NOTE CAVITY NUMBERS)
REMOTE SWITCH
(SHOWN IN
REMOTE POSITION)
IN LINE CONNECTORS
(3 PLACES)
S1
ELECTRODE POLARITY
SWITCH
OUTPUT
CONTACTOR
L1
(CHOKE)
OUTPUT
RECTIFIER
S5
IDLER SWITCH
AMPHENOL 1
125/250V. SINGLE
RECEPTACLE
GROUND SCREW BLOWER BAFFLE
OUTPUT
RHEOSTAT
OIL PRESSURE
SWITCH
TO SPARK
PLUGS
SLIP RING
NEAREST LAMINATION
FLYWHEEL ALTERNATOR
ENGINE
FOOT
ENGINE CROSS SUPPORT
GND-H
B-
WELDING TERMINAL CONTROL SWITCH
25 OHM
240
GND-E
242
GREEN
GND-D
GND-C
GND-E
GND-D
GREEN
VOLTAGE
IGNITION
COIL
IGNITION MODULE
DIAGRAM "A" ENGINE TERMINAL BLOCK CONNECTION
SEE DIAGRAM "A" FOR
ENGINE TERMINAL BLOCK CONNECTION.
IDLER
S2A (CLOSED WITH S2 IN C1, C2 OR C3
POSITION)
RANGE SWITCH
S2
(10AMP)
TAB
COLORED SILVER TERMINALS
COLORED SILVER TERMINALS COLORED SILVER TERMINALS
RANGER 9 (ONAN) - WIRING DIAGRAM - CODE 10378 & 10539
ELECTRICAL SYMBOLS PER E1537 ALL CASE FRONT COMPONENTS VIEWED FROM REAR.
POSITION "S3" SHOWN IN "RUN"
S7 START BUTTON
NOTE: This diagram is for r
efer
ence only
. It may not be accurate for all machines cover
ed by this manual. The specific diag
ram for a particular code is pasted
inside the machine on one of the enclosur
e panels. If the diagram is illegible, write to the Service Department for a r
eplacem
ent. Give the equipment code number
..