Lifetime expectancy and mtbf, Functional diagram – Rockwell Automation 1606-XLE480FP Power Supply Reference Manual User Manual

Page 10

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All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.

10

Rockwell Automation Publication 1606-RM043A-EN-P — March 2014

Bulletin 1606 Switched Mode Power Supplies

10. Lifetime Expectancy and MTBF

AC

100V

AC 120V

AC 230V

Lifetime expectancy

*)

146

000h

*)

152

000h

*)

168

000h

*)

at 48V, 5A and 40°C

413

000h

*)

430

000h

*)

475

000h

*)

at 48V, 5A and 25°C

65 000h

70 000h

87 000h

at 48V, 10A and 40°C

184

000h

*)

198

000h

*)

246

000h

*)

at 48V, 10A and 25°C

38 000h

43 000h

60 000h

at 48V, 12A and 40°C

107

000h

*)

122

000h

*)

170

000h

*)

at 48V, 12A and 25°C

MTBF

**)

SN 29500, IEC 61709

468 000h

484 000h

537 000h

at 48V, 10A and 40°C

770 000h

796 000h

882 000h

at 48V, 10A and 25°C

MTBF

**)

MIL HDBK 217F

254 000h

261 000h

290 000h

at 48V, 10A and 40°C;
Ground Benign GB40

355 000h

361 000h

395 000h

at 48V, 10A and 25°C;
Ground Benign GB25

56 000h

57 000h

64 000h

at 48V, 10A and 40°C;
Ground Fixed GF40

75 000h

77 000h

86 000h

at 48V, 10A and 25°C;
Ground Fixed GF25

*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime

expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.

**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a

device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.

The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it cannot be determined if the failed unit
has been running for 50 000h or only for 100h.


11. Functional Diagram

Fig. 11-1 Functional diagram

+

+

-
-

Output

Over-

Voltage

Protection

PFC

Converter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Input Fuse
Input Filter
Input Rectifier
Active Inrush Limiter

V

OUT

L

N

DC-ok

Contact

DC-ok

LED

Single /

Parallel

DC-ok

Relay

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