Great Plains TCN5313 Assembly Manual - Manual (Page 24)

20 TCN5107-5313 Great Plains Manufacturing, Inc.
566-170Q-ENG 03/17/2014
Refer to Figure 22
International Lights Assembly
106.Attach the EU front light bracket LH to the outside
of the LH truss. Remove the 1 1/4 x 8 Gr. 8 hex bolt
(if already installed). Align hole in front light
bracket LH , secure with 1 1/4 x 8 Gr. 8 hex bolt ,
3/4 lock washer and 3/4 nut. Repeat same procedure
for the EU front light bracket RH
.
Note: There are several options for mounting the rear
light brackets. The option shown is for mounting
on the chopper reel arm. U-bolts are provided for
mounting on the buster bar arms or the center
frame, if no attachments are installed on machine.
107.Install the EU rear light brackets to the chopper
reel arm, secure with 1/2 u-bolts , 1/2 lock washers
and 1/2 nuts.
Note: Adjust the EU rear light brackets so they clear
when folding.
108.Mount the front sign mount weldments with 3/8 x 2
x 2 3/4 u-bolts , 3/8 lock washers and 3/8 nuts.
Note: Adjust the front sign mount weldments , from
center of machine to outside of sign to a maximum
of 150cm (59”) as shown.
109.Attach the rear light bracket extension to rear of
light brackets (towards outside of machine) with 3/
8 x 1 hex bolts , 3/8 lock washers and 3/8 nuts.
110.Mount the rear sign mount weldments to outside
of rear light bracket extension with 3/8 x 1 hex
bolts , 3/8 lock washers and 3/8 nuts.
111.Attach the front light bracket with 3/8 x 3/4 hex
bolts , 3/8 lock washers and 3/8 nuts.
112.Mount the red/white fluorescent panels , in orien-
tation as shown, using 3/8 x 3/4 hex bolts , 3/8
nylon jam nuts.
113.Slide wire of clear oval light , through holes on
front light bracket , secure with #10 hex screws,
#10 internal star washers and 10-24 nylock nuts pro-
vided with light.
114.Mount rear light brackets to the rear sign mount
weldments , using 3/8 x 1 hex bolts , 3/8 lock
washers and 3/8 nuts.
115.Slide pegs of the red triangle reflectors through
holes of the rear light brackets , secure with nuts
provided.
116.Mount red and amber lights on rear light brackets
, secure with self tapping screws provided with
lights.
117.Route light harness EU from front of hitch (tractor
plug to front), along same route as hydraulic hose
(fasten in same clamps and hose wraps as hoses).
Plug other ends into lights (marked left and right).
118.Attach speed limit bracket with 1/2 x 4 1/32 x 7 1/
4 u-bolts , 1/2 lock washers and 1/2 nuts.
119.Attach smv post to top side of rear center frame
tube, as close to center as possible. Secure with 1/2
x 4 1/32 x 7 1/4 u-bolts
, 1/2 lock washers and 1/2
huts. Attach smv sign to back side of smv post ,
secure with 1/4 x 3/4 pan head screws , 1/4 lock
washers and 1/4 nuts.
120.Attach beacon mount to right rear sign mount
weldment with 3/8 x 1 hex bolts , 3/8 lock wash-
ers and 3/8 nuts.
121.Attach beacon light amber to top of beacon
mount using phms #10-24 x 2 ss , #10 internal
star washers and 10-24 nylock nuts.
122.Mount license plate light to rear of beacon mount
with 10-24 x 3/4 screws, phms #10-24 x 2 ss ,
#10 internal star washers and 10-24 nylock nuts.
123.Remove nut from beacon light switch and slide
switch through right, hole of beacon mount and
re-attach nut to back side of mount.
Note: The plugs of beacon light harness will be
marked for locations to be plugged into.
124.Plug the beacon light harness to appropriate
plugs.
125.Tighten all bolts to specs, See “Torque Values
Chart” on page 27. Be sure and get all wiring har-
nesses fastened up securely with hose wraps or
clamps (if routed close to hydraulic hoses) or use
cable ties
as needed to keep wiring harness from
dragging or getting pinched.
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