4 rail installation, 5 grouting, 4 rail installation 2.5 grouting – Rice Lake SURVIVOR PL Rail Scale User Manual

Page 11

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Installation

7

2.4

Rail Installation

The following instructions describe the installation of rail sections on the Survivor

®

PL.

1. Cut A.R.E.A. rail sections using 45-degree mitered rail head cuts at the weigh rail and approach rail

transitions.

Figure 2-10. Mitered Rail Head Cuts Location

2. Set rail support plates over the pre-cast anchor bolts on the approach and center section foundations.
3. Set weigh rails and approach rails onto the rail support plates.
4. Shim and align rails to match elevation of scale and set the desired grade.

Note

Option: Install jam nuts under approach rail support plates to act as a leveling device.

5. Install rail clips and secure rails in place.
6. Install anti-creep rail anchors.

2.5

Grouting

Prior to grouting, re-check all weighbridge and rail alignment, levels, and elevations.

1. Use an epoxy-type 9000 psi grout under the load cell base plates, and a non-shrink cement-type grout

under the approach and center section rail support plates.

Note

Do not grout under the longitudinal check brackets or side check brackets.

2. After grout has hardened, tighten/torque nuts on all anchor bolts.
3. The checking system can now be tightened. Bring the nuts up to snug, then use jam nuts to jam.

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