Troubleshooting – AERCO BMK 2.0 LN Dual Fuel Nov 2010 User Manual

Page 68

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TROUBLESHOOTING

TA

BLE 8-

1. BOILER TR

OUBLESHOOTING – Cont

inued

FA

ULT

I

NDI

CA

T

IO

N

PRO

B

A

B

LE CA

USES

T

R

OU

B

L

E

S

H

OOT

IN

G/C

OR

R

E

C

T

IV

E

A

C

T

ION

DELAY

E

D

INT

E

RLO

C

K O

PEN

1.

Delay

ed Inter

loc

k

J

um

per

not

ins

talled or

r

e

m

o

ved.

2.

Devic

e pr

oving s

w

itc

h hook

ed to

inter

loc

k

s

is

not c

los

ed

1.

Chec

k

f

or

a j

um

per

pr

oper

ly

ins

talled ac

ros

s

the delay

ed

interloc

k

term

inals

in the I/O

box

.

2.

If

ther

e ar

e 2 ex

ter

nal w

ir

es

on thes

e ter

m

inals

, c

hec

k

to s

ee if

an end s

w

itc

h f

or

a devic

e s

uc

h as

a pum

p, louver

, etc

. is

tied

thes

e inter

loc

k

s

. Ens

ur

e that the devic

e and or

its

end s

w

itc

h

ar

e f

unc

tional. (

jum

per

m

ay

be tem

por

ar

ily

ins

talled to tes

t

inter

loc

k

)

DIRECT

DRIVE

SIG

N

AL F

A

ULT

1.

Dir

ec

t dr

ive s

ignal is

not pr

es

ent:

Not y

et ins

talled.

W

rong polar

ity

.

Signal def

ec

tive at s

our

c

e.

Br

ok

en or

loos

e w

ir

ing.

2.

Signal is

not is

olated (

floating)

.

3.

Contr

ol Box

s

ignal ty

pe s

elec

tion

s

w

itc

hes

not s

et f

or

c

or

rec

t s

ignal

ty

pe (

v

oltage or

c

ur

rent)

.

1.

Chec

k

I/O

Box

to ens

ur

e s

ignal is

hook

ed up.

Hook

up if

not ins

talled.

If

ins

talled, c

hec

k

polar

ity

.

Meas

ur

e s

ignal level.

Chec

k

c

ontinuity

of

w

ir

ing betw

een s

our

c

e and boiler

.

2.

Chec

k

s

ignal at s

our

c

e to ens

ur

e it is

is

olated.

3.

Chec

k

DIP s

w

itc

h on PMC boar

d to ens

ur

e it is

s

et c

or

rec

tly

f

or

the ty

pe of

s

ignal being s

ent. Chec

k

c

ontr

ol s

ignal ty

pe s

et in

Conf

igur

ation Menu.

F

L

AME LO

SS

DURING IGN

1.

Bur

ner

G

round Sc

rew

not ins

talled

or

loos

e.

2.

W

or

n f

lam

e detec

tor

3.

No s

par

k

f

rom

Spar

k

Plug

4.

Def

ec

tive Ignition T

rans

for

m

er

5.

Def

ec

tive Ignition/Stepper

(

IG

S

T

)

Boar

d

6.

Def

e

c

tive

SSO

V

7.

Clos

ed m

anual valve in s

taged

ignition line.

1.

Ins

pec

t and ins

tall/r

etighten Bur

ner

G

round Sc

rew

.

2.

Rem

ove and ins

pec

t the f

lam

e detec

tor

f

or

s

igns

of

w

ear

.

Replac

e if

nec

es

s

ar

y

.

3.

Clos

e the inter

nal gas

valve in the boiler

. Ins

tall and ar

c

a s

par

k

ignitor

outs

ide the unit.

4.

If

ther

e is

no s

par

k

, c

hec

k

f

or

120VAC at the pr

im

ar

y

s

ide to the

ignition tr

ans

for

m

er

dur

ing the ignition c

y

c

le.

5.

If

120VAC is

not pr

es

ent, the IG

ST

Boar

d in the Contr

ol Box

m

ay

be def

ec

tive. Ref

er

f

ault to qualif

ied s

er

v

ic

e per

s

onnel.

6.

W

hile ex

ter

nally

ar

c

ing the s

par

k

ignitor

, obs

er

ve the

open/c

los

e indic

ator

in the Saf

ety

Shut-

O

ff

Valve to ens

ur

e it is

opening. If

the valve does

not open, c

hec

k

f

or

120VAC at the

valves

input ter

m

inals

. If

120VAC is

not pr

es

ent, the IG

ST

boar

d in the Contr

ol Box

m

ay

be def

ec

tive. Ref

er

f

ault to

qualif

ied s

e

rv

ic

e per

s

onnel.

7.

Chec

k

pos

ition of

s

taged ignition m

anual ball valve (

F

ig. 8-

1)

8

-

4

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