Troubleshooting – AERCO BMK 2.0 LN Dual Fuel Nov 2010 User Manual

Page 73

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TROUBLESHOOTING

TA

BLE 8-

1. BOILER TR

OUBLESHOOTING – Cont

inued

FA

ULT

I

NDI

CA

T

IO

N

PRO

B

A

B

LE CA

USES

T

R

OU

B

L

E

S

H

OOT

IN

G/C

OR

R

E

C

T

IV

E

A

C

T

ION

PRG

SW

T

CH O

PEN

DURING PURGE

1.

Def

ec

tive pur

ge s

w

itc

h.

2.

No voltage pr

es

ent at s

w

itc

h.

3

.

S

w

it

ch

w

ire

d

i

n

co

rre

ct

ly

.

4.

Def

e

c

tive Pow

e

r Supply

Boar

d or

fu

s

e

5.

Def

ec

tive IG

ST

Boar

d

1.

If

the air

-f

uel valve does

r

otate, c

hec

k

the

pur

ge

s

w

itc

h

for

c

ontinuity

w

hen c

los

ing. Replac

e s

w

itc

h if

c

ontinuity

does

not

ex

is

t.

2.

Meas

ur

e

for

24 VAC f

rom

eac

h s

ide of

the s

w

itc

h to gr

ound. If

24VAC is

not pr

es

ent, r

ef

er

f

ault to qualif

ied s

er

v

ic

e per

s

onnel.

3.

Chec

k

to ens

ur

e that the s

w

itc

h is

w

ir

ed c

or

rec

tly

(

c

or

rec

t

w

ir

e

num

ber

s

on the nor

m

ally

open ter

m

inals

).

4.

Chec

k

DS1 & DS2 LEDs

on Pow

er

Supply

Boar

d. If

they

ar

e

not

s

teady

O

N

, r

eplac

e Pow

er

Supply

Boar

d.

5.

Chec

k

H

ear

tbeat”

LED DS1 and ver

if

y

it is

blink

ing O

N

& O

F

F

ever

y

s

ec

ond. If

not, r

eplac

e IG

ST

Boar

d.

OUT

D

OOR T

E

M

P

SENSO

R F

A

ULT

1.

Loos

e or

br

ok

en w

ir

ing.

2.

Def

ec

tive Sens

or

.

3.

Inc

or

rec

t Sens

or

.

1.

Ins

pec

t O

utdoor

T

em

per

atur

e s

ens

or

f

or

loos

e or

br

ok

en w

ir

ing.

2.

Chec

k

r

es

is

tanc

e of

s

ens

or

to deter

m

ine if

it is

w

ithin

s

pec

if

ic

ation.

3.

Ens

ur

e that the c

or

rec

t s

ens

or

is

ins

talled.

REMO

T

E

SET

PT

SIG

N

AL F

A

ULT

1.

Rem

ote s

etpoint s

ignal not pr

es

ent:

Not y

et ins

talled.

W

rong polar

ity

.

Signal def

ec

tive at s

our

c

e.

Br

ok

en or

loos

e w

ir

ing.

2.

Signal is

not is

olated (

floating)

if

4 to

20 m

A

.

3.

Contr

ol Box

s

ignal ty

pe s

elec

tion

s

w

itc

hes

not s

et f

or

c

or

rec

t s

ignal

ty

pe (

v

oltage or

c

ur

rent)

.

1.

Chec

k

I/O

Box

to ens

ur

e s

ignal is

hook

ed up.

Hook

up if

not ins

talled.

If

ins

talled, c

hec

k

polar

ity

.

Meas

ur

e s

ignal level.

Chec

k

c

ontinuity

of

w

ir

ing betw

een s

our

c

e and boiler

.

2.

Chec

k

s

ignal at s

our

c

e to ens

ur

e it is

is

olated.

3.

Chec

k

DIP s

w

itc

h on PMC boar

d to ens

ur

e it is

s

et c

or

rec

tly

f

or

the ty

pe of

s

ignal being s

ent. Chec

k

c

ontr

ol s

ignal ty

pe s

et in

Conf

igur

ation Menu.

RESIDUAL

F

L

AME

1.

SSO

V not f

u

lly

c

los

ed.

2.

Def

ec

tive F

lam

e Detec

tor

.

1.

Chec

k

open/c

los

e indic

ator

w

indow

of

Saf

ety

Shut-

O

ff

Valve

(SSO

V)

and ens

ur

e that the SSO

V is

f

u

lly

c

los

ed. If

not f

u

lly

c

los

ed, r

eplac

e the valve and or

ac

tuator

.

Clos

e gas

s

hut-

of

f valve dow

ns

tr

eam

of

SSO

V. Ins

tall a

m

anom

eter

or

gauge in a gas

tes

t por

t betw

een the SSO

V and

the gas

s

hut of

f valve. If

a gas

pr

es

s

ur

e r

eading is

obs

er

ved

replac

e the SSO

V valve and or

ac

tuator

.

2.

Replac

e F

lam

e Detec

tor

.

8

-

9

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