Troubleshooting – AERCO BMK 2.0 LN Dual Fuel Nov 2010 User Manual

Page 72

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TROUBLESHOOTING

TA

BLE 8-

1. BOILER TR

OUBLESHOOTING – Cont

inued

FA

ULT

I

NDI

CA

T

IO

N

PRO

B

A

B

LE CA

USES

T

R

OU

B

L

E

S

H

OOT

IN

G/C

OR

R

E

C

T

IV

E

A

C

T

ION

LINE VO

LT

AG

E

O

U

T

O

F

PHASE

1.

Line and Neutr

al s

w

itc

hed in AC

Pow

e

r Box

.

2.

Inc

or

rec

t pow

er

s

upply

tr

ans

for

m

er

w

ir

ing.

1.

Chec

k

hot and neutr

al in AC Pow

er

Box

to ens

ur

e they

ar

e not

re

v

e

rse

d

2.

Chec

k

tr

ans

for

m

er

w

ir

ing, in AC Pow

er

Box

, agains

t the pow

er

box

tr

ans

for

m

er

w

ir

ing diagr

am

to ens

ur

e it is

w

ir

ed c

or

rec

tly

LO

W

G

AS

PRESSURE

1.

Inc

or

rec

t s

upply

gas

pr

es

s

ur

e.

2

.

D

e

fe

ct

iv

e

L

o

w

P

re

ssu

re

Ga

s S

w

it

ch

1.

Meas

ur

e gas

pr

es

s

ur

e ups

tr

eam

of

the s

upply

gas

r

egulator

w

ith

the unit f

ir

ing. Ref

er

to par

agr

aph 2.7.1 to ens

ur

e that the gas

pr

es

s

ur

e is

c

or

rec

t f

or

the ty

pe of

f

uel and gas

tr

ain being us

ed.

2.

Meas

ur

e gas

pr

es

s

ur

e at the low

gas

pr

es

s

ur

e s

w

itc

h. If

the

pr

es

s

ur

e is

8.5”

W

.C. or

higher

, ins

ur

e that c

ontinuity

ex

is

ts

ac

ros

s

the s

w

itc

h ter

m

inals

indic

ating the s

w

itc

h is

c

los

ed. If

the

pr

es

s

ur

e is

8.5”

W

.C. or

higher

and c

ontinuity

does

not ex

is

t

(s

w

itc

h open)

, r

eplac

e the def

ec

tive s

w

itc

h.

L

O

W WA

T

E

R

LEVEL

1

.

In

su

ff

ici

e

n

t w

a

te

r l

e

v

e

l i

n

sy

st

e

m

2.

D

e

fe

c

tive w

a

ter

level c

ir

c

uitr

y

.

3.

Def

e

c

tive w

a

ter

level pr

obe.

1.

Chec

k

s

y

s

tem

f

or

s

uf

fi

c

ient w

ater

level.

2.

T

es

t w

ater

level c

ir

c

uitr

y

us

ing the Contr

ol Box

f

ront panel LO

W

W

A

T

E

R T

EST

and RESET

buttons

. Replac

e w

ater

level

c

ir

c

uitr

y

if

it does

not r

es

pond.

3.

Chec

k

c

ontinuity

of

pr

obe end to the s

hell, c

hange pr

obe if

ther

e

is

no c

ontinuity

.

MODBUS COMM

FA

UL

T

1.

Boiler

not s

eeing

inf

o

rm

ation

fr

om

Modbus

netw

or

k

1.

Chec

k

netw

or

k

c

onnec

tions

. If

f

ault per

s

is

ts

, c

ontac

t qualif

ied

Ser

v

ic

e Per

s

onnel.

PRG

SW

T

CH CLO

SED

DURING IGNIT

ION

1.

A/F

Valve r

otated open to pur

ge and

did not r

otate to ignition pos

ition

2.

Def

ec

tive or

s

hor

ted s

w

itc

h.

3

.

S

w

it

ch

w

ire

d

i

n

co

rre

ct

ly

.

4.

Def

e

c

tive Pow

e

r Supply

Boar

d or

fu

s

e

5.

Def

ec

tive IG

ST

Boar

d

1.

Star

t

the unit. T

he Air

/F

uel Valve s

hould r

otate to the pur

ge

(open)

pos

ition,

then

bac

k

to ignition pos

ition (

tow

ar

ds

c

los

ed)

dur

ing the ignition c

y

c

le. If

the valve does

not

rotate

bac

k

to

the

ignition

pos

ition, c

hec

k

the Air

/F

uel Valve c

a

libr

a

tion. If

c

a

libr

a

tion is

ok

ay

, the pr

oblem

m

a

y

be in the Air

/F

uel Valve or

the Contr

ol Box

. Ref

er

f

ault to qualif

ied s

er

v

ic

e per

s

onnel.

2.

If

the Air

/F

uel Valve does

r

otate

to the ignition pos

ition,

c

hec

k

the

pur

ge s

w

itc

h f

or

c

ontinuity

betw

een the N.O

. and CO

M ter

m

inals

.

If

the

s

w

itc

h

s

how

s

c

ontinuity

w

hen not in c

ontac

t w

ith the c

am

,

c

hec

k

to ens

ur

e that the s

w

itc

h is

w

ir

ed

c

or

rec

tly

(

c

or

rec

t

w

ir

e

num

ber

s

on the nor

m

ally

open ter

m

inals

).

3.

If

the s

w

itc

h is

w

ir

ed c

or

rec

tly

, r

eplac

e the s

w

itc

h.

4.

Chec

k

DS1 & DS2 LEDs

on Pow

er

Supply

Boar

d. If

they

ar

e

not

s

teady

O

N

, r

eplac

e Pow

er

Supply

Boar

d.

5.

Chec

k

H

ear

tbeat”

LED DS1 and ver

if

y

it is

blink

ing O

N

& O

F

F

ever

y

s

ec

ond. If

not, r

eplac

e IG

ST

Boar

d.

8

-

8

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