Nexen TC920V 964356 - Manual (Page 3)

iii FORM NO. L21268-C-1013
TABLE OF CONTENTS
1. INTRODUCTION .............................................................................................................................................................................................................. 1
2. TC920V UNIT DESCRIPTIONS
2.1 Front Panel ................................................................................................................................................................................................... 2
2.2 Main Board .................................................................................................................................................................................................. 3
2.3 Power Switch & Fuses .............................................................................................................................................................................. 3
3. INSTALLATION
3.1 Physical Mounting ...................................................................................................................................................................................... 4
3.2 Wiring Installation Guidelines .......................................................................................................................................................................... 6
3.3 Electrical Connections
3.3.1
Wiring Diagram ........................................................................................................................................................................ .... 7
3.3.2 Sensor Connection ..................................................................................................................................................................... 8
3.3.3 Analog Diameter Sensor Connection ..................................................................................................................................... 8
3.3.4 Encoder Connection ................................................................................................................................................................... 9
3.4 Setting Basic Operating Mode – DIP Switch (SW1) ....................................................................................................................... 9
3.5 Input/Output Contact Functions ........................................................................................................................................................... 10
3.6 Analog Input/Output Descriptions ....................................................................................................................................................... 11
4. USER INTERFACE
4.1 Automatic Operation Mode .................................................................................................................................................................... 12
4.2 Manual Mode Operation ......................................................................................................................................................................... 13
4.3 Run Time Status ....................................................................................................................................................................................... 14
4.4 Parameter Adjustment ............................................................................................................................................................................. 15
4.5 Memory Switch Settings ......................................................................................................................................................................... 16
5. CALIBRATION ........................................................................................................................................................................................................ 19
6. BASIC SETUP
6.1 Start Operation ......................................................................................................................................................................................... 20
6.2 Stop Operation ......................................................................................................................................................................................... 21
6.3 Taper Tension Operation ......................................................................................................................................................................... 22
6.4 Diameter Measurement Setup ............................................................................................................................................................... 23
7. ADVANCED SETTINGS
7.1 Sensitivity Adjustment ............................................................................................................................................................................. 24
7.2 Acceleration/Deceleration Correction ................................................................................................................................................. 25
7.3 Paste Operation ........................................................................................................................................................................................ 26
7.4 Advanced Gain Control .......................................................................................................................................................................... 27
7.4.1
Setpoint Stability Gain ............................................................................................................................................................. 27
7.4.2 Acceleration/Deceleration Polarity Gain Correction ......................................................................................................... 27
7.4.3 Emergency Stop Gain Correction ......................................................................................................................................... 28
8. UNIT OPERATION
8.1 Unwind Application .................................................................................................................................................................................. 29
8.2 Winding Application ................................................................................................................................................................................. 30
9. PARAMETER LIST ................................................................................................................................................................................................. 31
10. SPECIFICATIONS ................................................................................................................................................................................................. 32
11. TROUBLESHOOTING
11.1 Calibration Troubleshooting ................................................................................................................................................................... 33
12. SERVICE INSTRUCTIONS ................................................................................................................................................................................. 34
13. WARRANTY ............................................................................................................................................................................................................ 35