7 faults; causes and remedies – Flowserve MENBLOC 60Hz User Manual

Page 32

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MENBLOC 60Hz USER INSTRUCTIONS ENGLISH 71559945 - 02/13

Page 32 of 36

flowserve.com

The tightening torques have been calculated as a
function of the forces produced by the pumps.
These torques correspond to a tension of the shaft
end of 25 % to 50 % of the elastic limit.
The tolerance allowed on the tightening torques is

±

30 %.

6.6.2 Mechanical seal assembly
The mechanical seal assembly does not need any
particular adjustment. The correct setting is
ensured by a clear support of the mechanical seal
seat on the impeller hub. The stationary seal ring
is set with the help of the tube and the rotating
seal ring, is set with the help of the assembly cone
and the tube.

7 FAULTS; CAUSES AND REMEDIES

Insufficient flow rate

Irregular pump running

Driver overloaded

Mechanical seal leakage

Equipment vibration

Excessive pump casing temperature

Insufficient pressure

Pump looses prime after starting

POSSIBLE CAUSES

SOLUTIONS

Pump or suction pipe not completely filled

- Check and complete filling

Air bubbles in pipes

- Check and de-aerate the pipes

Suction level too low

- Check: the NPSHA

>

NPSHR

- Reduce suction lift
- Reduce head losses in pipes and in fittings
(diameter increase and appropriate fitting positions)
- Check valves and strainers
- Check the immersion head of the suction pipe

Wrong rotation

- Reverse 2 phases in motor terminal boxes

The motor is running on 2 phases only

- Check the motor electrical power supply

Motor running too slow

- Check the connection in the terminal box according to
the supply voltage

Total system head higher than pump
differential head

- Check the discharge head
- Check the head losses in discharge pipes (partly closed
valve, foreign particles, back pressure too high)
- Modify the installation or change the pump set

Total system head system lower than pump
differential head

-Throttle at discharge valve or trim the impeller:
CONSULT FLOWSERVE

Obstructed or choked pipes or fittings
(valves filter...)

- Check, dismantle and clean if necessary

Insufficient flow rate

- Check the suction and discharge pipes (valves, back
pressure)

Worn wear-ring surfaces

- Replace worn parts: CONSULT FLOWSERVE

Seizure, jamming

- Dismantle, check and repair pipe strain: CONSULT
FLOWSERVE

Excessive pipe strain on flanges

- Check the flange connections and eliminate strains
(pipe positioning or flexible pipe connection)

Defective mechanical seal

- Check and replace all the mechanical seal parts (never
run dry)

Defective motor bearings

- CONSULT FLOWSERVE

Specific gravity or viscosity of liquid too high

- Check pump selection
- Consult our local agent to analyze the problem

Mechanical defects

- CONSULT FLOWSERVE

Air leak in the suction pipe

- Check suction pipe is airtight

Restriction in suction pipe

- Check diameter of suction pipe

Obstruction of suction pipe

- Check condition of pipe

Defective gasket

- CONSULT FLOWSERVE

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