MBM Corporation iCREASE AIR - Manual (Page 2)

TABLE OF CONTENTS
SPECIFICATIONS…………………………………………………………………………………………….1a
SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b
COMPONENT IDENTIFICATION…………………………………………………………………………2
NOTES……………………………………………………………………………………………………..3
SETTING UP YOUR icreaseAIR………………………………………………………………………..4
Delivery Tray Assembly…………………………………………………………………………….4
Paper Stop Assemblies………………………………………………………………………….….5
MACHINE CONTROLS ………………………………………………………………………………………….6
PUMP CONTROLS……..............................................................................................6
PULSED FEED CONTROLS……………...…………………………………………………………………….7
TOUCH SCREEN CONTROLLER..........................………………………………………………….8
Perf Mode..........................……………………………………………….………9
Feeder Mode......................................…………………………….……...10
Crease Mode...................………………………………………….…….………10
Transport and Vacuum Operation Controls……………………………………………….………11
Programming for Crease Mode.....………..…….........…...............................……12
Half Fold.....................................................................................12
Tri-fold................................................................................……12
Z Fold........................................................................................12
Letter Fold..................................................................................12
Roll Fold.....................................................................................12
Gate Fold....................................................................................13
Double Gate.................................................................................13
Double Parallel..............................................................................13
Perfect Bind Double Hinge..............................................................13
Perfect Bind Single Hinge...............................................................14
Perfect Bind No Hinge....................................................................14
Custom Crease Setups...................................................................14
Saving/Recalling Custom Jobs..........................................................15
Micro Adjusting the Crease Position...................................................15
Batch Counter..........…………………………………………………………………..16
FEED TABLE ASSEMBLY………………………………………………………………………………….17
Component Identification…….…………………………………………………….17
Adjusting Feed Rails………..……………………………………………….………18
Setting the Automatic Feeder…………………………………………………….19
Squaring the Feed Rails…………………………………………………………….19
Micro Skew Adjustment …………………………………………………………..19
Height Adjustment Caliper.………………………………………………….……20
Loading the Feeder.…………………………………………………………………21
Checking the Sensor…………………………………….……..............…..........……22
Perf Shaft & Strike Plate……………………………………………………………22
Removing the Perf Shaft to Change Configurations………………………23
ROTARY PERF & SCORE ASSEMBLY…………………………………………………………..24-27
Component Identification………………………………………………………….27
Perforation & Scoring Assemblies……………………………………………….27
Gripper Wheel Perf Score Mounting……………………………………………28
Folding Direction of Paper…………………………………………………………28
RAC System (Rotary Actuated Creasing) Assembly……………………………………….29
Component Identification……………………………………………….………..29
Adjusting RAC rollers (depth of crease)…………………………………….. 30
Changing Lower Crease Die……………………………………………………... 30
TROUBLESHOOTING………………………………………………………………………………………..… 31