Wavetronix SmartSensor 105 (SS-105) - User Guide User Manual

Page 97

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96

APPENDIX SMARTSENSOR 105 USER GUIDE

If the cable length is 200 ft. (61 m) or greater you cannot reliably use RS-232 communi-

cations. To add 400 ft. (121.9 m) and achieve a maximum cable length of 1000 ft. (304.8

m), connect the orange wire (normally RTS) to the red wire and the brown wire (normally

CTS) to the black wire.

If your cable run is longer than 1000 ft. (304.8 m), it is possible to sacrifice additional com-

munication pairs to increase the maximum cable length for power. However, you may desire

to communicate to the sensor over two independent channels, in which case you will need

to consider an alternate cable for power. The AWG for wire pairs that achieve a 2000 ft.

(609.6 m) maximum cable length or greater at 12 and 24 V are listed in Table A.5.

To achieve reliable wired communications, the selected baud rate must be compatible with

the length of the cable run. Table C.2 below shows the cable length recommendations for

wired communications:

Baud Rate (bps)

RS-232

RS-485

115200

40 ft. (12.2 m)

300 ft. (91.4 m)

57600

60 ft. (18.3 m)

600 ft. (182.9 m)

38400

100 ft. (30.5 m)

800 ft. (243.8)

19200

140 ft. (42.7 m)

1000 ft. (304.8 m)

9600

200 ft. (61 m)

2000 ft. (609.6 m)

Table C.2 – Maximum Cable Length for Wired Communications

To provide two independent communication channels with a homerun cable length over

200 ft. (61 m), convert the RS-232 data into RS-485 using a Click 304 in a pole-mount

cabinet mounted next to the sensor. In this case, the homerun connection establishes one

RS-485 channel over the normal white/blue wire pair and another RS-485 channel over

the yellow/violet wire pair. An additional Click 304 is needed to convert the data sent over

the yellow/violet wire pair back to RS-232 before connecting to surge protection.

If you elect to use an alternate cable for power, you may also want to select an alternate

cable for RS-485 communications. Some options include the Belden 3105A (Paired – EIA

Industrial RS-485 PLTC/CM) or Alpha Wire 6010C 3PR 22 AWG.

There are many reliable options available for wired power and communications connections

(see Table C.3).

Length

Cable

Comm. Channel 1

Comm. Channel 2

0–200 ft. (0–61 m)

8-conductor Cable

Native RS-485

Native RS-232

200–1000 ft.
(61–304.8 m)

8-conductor Cable

Native RS-485

Click conversion of
RS-232 to RS-485

1000–1400 ft.
(304.8–426.7 m)

8-conductor Cable

Native RS-485

N/A

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