Thermo Pride Spirit Gas TG9S Single Stage PSC 95.5% - Manual (Page 12)

1083287-UIM-A-0114
12 Johnson Controls Unitary Products
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
SUPPLY VOLTAGE CONNECTIONS
1. Provide a power supply separate from all other circuits. Install over-
current protection and disconnect switch per local/national electrical
codes. The switch should be close to the unit for convenience in
servicing. With the disconnect or fused switch in the OFF position,
check all wiring against the unit wiring label. Refer to the wiring dia-
gram in this instruction.
2. Remove the wiring box cover screws. Route all power wiring
through a conduit connector or other proper bushing that is field
installed into the unit opening and the junction box. In the junction
box there is a black wire, a white wire and a green ground screw.
Connect the power supply as shown on the unit’s wiring label on
the inside of the blower compartment door or the wiring schematic
in this section. Connect the black wire to L1 (hot) from the power
supply. Connect the white wired to neutral. Connect the ground wire
(installer-supplied) to the green (equipment ground) screw. An
alternate wiring method is to use a field-provided 2” (5.1 cm) x 4”
(10.2 cm) box and cover on the outside of the furnace. Route the
furnace leads into the box using a protective bushing where the
wires pass through the furnace panel. After making the wiring con-
nections replace the wiring box cover and screws. Refer to Figure
17.
3. The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 17.
LOW VOLTAGE CONTROL WIRING CONNECTIONS
Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figure 17. Electronic thermo-
stats may require the common wire to be connected. Apply strain relief
to thermostat wires passing through cabinet. If air conditioning equip-
ment is installed, use thermostat wiring to connect the Y and C termi-
nals on the furnace control board to the proper wires on the condensing
unit (unit outside).
The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.
Table 6: Ratings & Physical / Electrical Data
Input Output
Nominal
Airflow
AFUE
%
Air Temp.
Rise
Max. Outlet
Air Temp
Blower Blower
Size
Max
Over-Current
Protect
Total Unit
Amps
Min. wire Size
(awg) @ 75 ft
one way MBH kW MBH kW CFM m 3 /min °F °C °F °C HP Amps
40 11.7 38 11.1 800 22.7 95.5 30-60 17-33 160 71.1 1/3 4.8 11x8 15 8.0 14
60 17.6 57 16.7 1000 28.3 95.5 30-60 19-36 160 71.1 1/2 7.07 11x8 15 10.0 14
60 17.6 57 16.7 1200 34.0 95.5 30-60 19-36 160 71.1 1/2 7.07 11x8 15 10.0 14
80 23.4 76 22.3 1200 34.0 95.5 35-65 19-36 165 73.9 1/2 7.07 11x8 15 10.0 14
80 23.4 76 22.3 1600 45.3 95.5 35-65 19-36 165 73.9 3/4 8.8 11x10 15 11.5 14
80 23.4 76 22.3 2200 62.3 95.5 35-65 19-36 165 73.9 1 14.5 11x11 20 17.0 12
100 29.3 95 27.8 1600 45.3 95.5 35-65 19-36 165 73.9 3/4 8.8 11x10 15 11.5 14
100 29.3 95 27.8 2000 56.6 95.5 35-65 19-36 165 73.9 1 14.5 11x11 20 17.0 12
120 35.1 114 33.4 1600 45.3 95.5 40-70 22-39 170 76.7 3/4 8.8 11x10 15 11.5 14
120 35.1 114 33.4 2000 56.6 95.5 35-65 19-36 165 73.9 1 14.5 11x11 20 17.0 12
130 38.1 123.5 36.2 2000 56.6 95.5 45-75 28-44 175 79.4 1 14.5 11x11 20 17.0 12
FIGURE 17: Electrical Wiring
Electrical Entry
Junction
Box
L1-Hot
Neutral
Connect ground
lead to screw
BLK
WHT
The power connection leads and wiring box may be relocated to the
opposite side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the opposite side of the furnace
and fasten using holes provided.
Set the heat anticipator in the room thermostat to 0.4 amps. Setting it
lower will cause short cycles. Setting it higher will cause the room
temperature to exceed the set points.
Some electronic thermostats do not have adjustable heat anticipa-
tors. They should be set to six cycles per hour. Follow the thermostat
manufacturer's instructions.