Document Outline

• Important User Information
• Preface
  • Additional Resources
  • Notes:
• Table of Contents
  • Bul. 1609-D Installation Instructions
  • Bul. 1609-B Installation Instructions
  • Bul. 1609-EXBAT Installation Instructions
  • General Information 1609-D and 1609-B
  • Troubleshooting
  • Troubleshooting (continued)
  • Specifications
  • Dimensions
  • Service Instructions
• -Bulletin 1609-D Installation Instructions
  • Battery Wiring and Installation
    • 1. To access the battery compartment remove the three screws and the battery door.
    • 2. Remove the battery container, jumpers, and wire harness from the battery compartment. Place the battery container and batteries onto a flat surface. Use the provided jumper wires to connect the batteries in series. Connect the positive terminal (r...
    • 3. Connect the red wire of the harness to the positive terminal (top red) and the black wire of the harness to the negative terminal (bottom black). See photo below for details.
  • Battery Wiring and Installation (cont.)
    • 4. Fold the battery container and seal it with tape.
    • 5. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two cables together as shown in the photo below.
    • 6. To complete the battery installation, close the white connector retainer and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).
  • Mount the UPS
    • Figure 1 - Mounting the UPS
  • Hardwire UPS
  • Selection of Cables
    • Table 1 - AC Main Input/Output Wiring for UPS:
    • Table 2 - DC Input / Output Wiring for External Battery Cabinet:
  • Connect Power and Equipment to the UPS
    • 1. Connect the appropriate input power to the UPS's input (Line, Neutral and Ground) terminals (see Figure 2).
    • 2. Connect the specified equipment to the UPS's output (Line, Neutral and Ground) terminals (see Figure 2).
      • Figure 2 - System Wiring
    • 3. Connect any additional optional accessories (1609-ENET card).
  • 1609-D Block Figure
• 1609-B Installation Instructions
  • Battery Wiring and Installation
    • 1. To access the battery compartment remove the three screws and the battery door.
    • 2. Remove the battery container, jumpers, and wire harness from the battery compartment. Place the battery container and batteries onto a flat surface. Use the provided jumper wires to connect the batteries in series. Connect the positive terminal (r...
    • 3. Fold the battery container and seal it with tape.
  • Battery Wiring and Installation (cont.)
    • 4. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two cables together as shown in the photo below.
    • 5. To complete the battery installation, close the white connector retainer and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).
  • Mount the UPS
    • Figure 3 - Standard DIN-Rail Mount
    • Figure 4 - Optional Panel or Floor Mount
  • Hardwire UPS
  • Selection of Cables
    • Table 3 - AC Main Input / Output Wiring for UPS
  • Connect Power and Equipment to the UPS
    • 1. Connect the appropriate input power to the UPS's input (Line, Neutral and Ground) terminals (see Figure 5).
    • 2. Connect the specified equipment to the UPS's output (Line, Neutral and Ground) terminals (see Figure 5).
      • Figure 5 - System Wiring
  • 1609-B Block Figure
• 1609-EXBAT Installation Instructions
  • Battery Wiring and Installation
    • 1. To access the battery compartment remove the six screws and the battery door.
    • 2. Remove the battery container, jumpers and wire harness from the battery compartment. Place the battery container and batteries onto a flat surface. Use the provided jumper wires to connect the batteries in series. Connect the positive terminal (re...
  • Battery Wiring and Installation (cont.)
    • 3. Connect the shorter set of red and black wires of the harness to the top terminals (red - to - red and black - to - black). Connect the longer set of red and black wires of the harness to the bottom terminals (red - to - red and black - to - black...
    • 4. Fold the battery container and seal it with tape.
    • 5. Insert the batteries into the battery compartment in the orientation as shown in the photo below.
    • 6. Open the white connector retainer and connect the two cables together as shown in the photo below.
  • Battery Wiring and Installation (cont.)
    • 7. To complete the battery installation, insert the surplus wire harness into the free space, close the white connector retainer and reattach the battery door with the six screws (torque of 8.7+/-1.7 lb-in).
  • Mount the 1609-EXBAT
    • Figure 6 - Heavy Duty DIN Rail Mount
    • Figure 7 - Panel or Floor Mount
  • Selection of Cables
    • Table 4 - DC Input/Output Wiring for External Battery Cabinet
  • Connect 1609-EXBAT to the UPS
    • Figure 8 - System Wiring
• General Information 1609-D and 1609-B UPS Units
  • Recommended Battery for Use with the UPS and 1609-EXBAT
  • Dry I/O Contacts
  • USB Communication Port
  • Manual or Remote Enable/Disable of UPS Output Selection
  • Manual Enable/Disable/ Self-test
  • Remote Enable/Disable
  • Display LED Indicators
• Troubleshooting
  • UPS LED Fault Indicators
  • Bulletin 1609 UPS Management Software Troubleshooting
  • Bulletin 1609 Network Management Card Troubleshooting
  • Bul. 1609-D Specifications
  • Bul. 1609-B Specifications
• Appendix A
  • 1609 UPS Dimensions
    • 1609-D UPS Dimensions
    • 1609-B UPS Dimensions
    • 1609-EXBAT Unit Dimensions
    • 1609-BRK Dimensions (1609-D orientation)
    • 1609-BRK Dimensions (1609-B orientation)
    • Service Instructions
      • 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
      • 2. When replacing batteries, replace with the same number of the 1609 battery packs supplied by Rockwell Automation.
      • 3. Review the problems discussed in the Troubleshooting section of this manual to eliminate common problems.
      • 4. If the problem persists, contact Rockwell Automation Customer Support at 440-646-5800.
      • 5. Pack the UPS in its original packaging.