10. installing welding gun – Miller Electric D-75S User Manual

Page 22

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OM-228 322 Page 18

5-11. Installing Welding Wire And Adjusting Pressure Drive Setting

Ref. 804 190-B

Tools Needed:

1

Drive Roll Pressure Adjustment Lever

2

Notch In Lever (Indicates Pressure

Settings)

Pressure drive settings range from 1 to 8 with

8 being the maximum setting.

.

When using cored welding wire use
knurled drive rolls.

.

For aluminum (soft) wire set pressure
drive setting at 4 or below.

.

Be sure that gun has proper size liner for
the welding wire size.

When installing gun, the liner should extend

into the PD continuous guide (or exit guide if

used) as far as possible without interfering

with the guide.
Install gun. Lay gun cable out straight. Cut off

end of wire. Push wire through guide up to

drive rolls; continue to hold wire. Press Jog

button to feed wire out gun.

To adjust drive roll pressure, hold nozzle

about 2 in (51 mm) from nonconductive

surface and press gun trigger to feed wire

against surface. Adjust pressure drive lever

so wire does not slip. Do not overtighten. If

contact tip is completely blocked, wire should

slip at the feeder (see pressure adjustment

above.)
Cut wire off.

NONCONDUCTIVE

SURFACE

NONCONDUCTIVE

SURFACE

No Wire Slip

Wire Slips

Install wire spool. Adjust tension nut so

wire is taut when wire feed stops.

15/16 in

Drive Rolls

End Of Liner

Back Of Gun

1

Thread wire.

Adjust tension.

.

Pressure door as-
sembly not shown.

2

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