Motorola SSETM 5000 - Manual (Page 97)

6881094C12-A November 11, 2004
Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-15
7.7 Reassembly Procedures for SSE 5000 Radio
This section contains instructions for reassembling the radio.
NOTE: Numbers in parentheses ( ) refer to item numbers in Figure 7-1 on page 7-3 and Table 7-1 on
page 7-4 .
7.7.1 Reassemble the Control Top
1. Install the antenna bushing (38) by sliding it into the antenna bushing recess in the back
chassis (13). Ensure that the antenna bushing o-ring (30) is in place before proceeding.
2. Install the lightpipe (39) into the LCD bracket (21). Ensure that the lightpipe o-ring (25) is in
place before proceeding
3. Install the display button (34) and seal (28) into the control top (40). Ensure that the seal is
pressed firmly in place and is fully retained in the recess of the control top.
4. Install the LCD module (41) into the LCD bracket (21), orienting the display such that the
locating hole of the LCD support frame aligns with the locating pin of the LCD bracket, while
feeding the 20-pin flex connector of the LCD through the hole in the LCD bracket.
NOTE: If the glass surface of the LCD display requires cleaning, gently clean the glass
surface using a soft, lint-free cloth.
NOTE: Before placing the control top (40) onto the back chassis (13), inspect the channel select and
volume control seals (31) and toggle switch seal (27) for damage. If any are damaged, discard
and replace with new seal(s).
5. Install the control top (40) onto the back chassis (13), aligning the controls and the antenna
bushing (38) of the radio through their respective holes in the control top.
6. Install the external RF contact (22) into the back of the control top (40). Push the RF contact
fully into place until it is flush with the back of the control top.
7. While holding the RF contact (22) flush to the back of the control top (40) and ensuring the
short “L” leg of the retainer clip (35) is pointing towards the front of the radio, install the
external RF retainer clip by sliding it towards the top of the radio, in a direction parallel to the
back face of the radio, until the clip engages and “snaps” onto the external RF contact (22).
8. Place the antenna wave washer (20) and then the antenna star lock washer (18) over the
antenna bushing (38).
9. Place the antenna spanner nut (15) onto the antenna bushing (38). Using a ROTO-TORQ
adjustable torque screwdriver with the antenna spanner nut bit (see Table 7-2 on page 7-10
for part numbers), tighten the antenna spanner nut to 20 in-lbs.
10. Place the volume control and channel select wave washers (19) over the volume control and
channel select recesses.
11. Place the volume control and channel select spanner nuts (14) over the volume control and
channel select wave washers (19). Using a ROTO-TORQ adjustable torque screwdriver with
the volume/channel switch spanner nut bit (see
Table 7-2 on page 7-10 for part numbers),
tighten the volume control and channel select spanner nuts to 8 in-lbs.
12. Referring to Section 7.5.1.1: “Remove the Channel Select Knob” on page 7-11 and Section
7.5.2.1: “Remove the Volume Knob” on page 7-11 , install the Channel Select knob (32),
channel select insert (36), Volume control knob (33), volume control insert (37), and volume
torque o-ring (29).