Document Outline

• SSE 5000 UHF Range 2 Portable Radio Service Manual
  • Foreword
    • Product Safety and RF Exposure Compliance
    • Manual Revisions
    • Computer Software Copyrights
    • Document Copyrights
    • Disclaimer
    • Trademarks
  • Table of Contents
  • List of Figures
  • List of Tables
  • Commercial Warranty
    • Special Note on NYPD Warranty Agreement
    • Limited Warranty
      • MOTOROLA COMMUNICATION PRODUCTS
        • I. What This Warranty Covers And For How Long
        • II. General Provisions
        • III. State Law Rights
        • IV. How To Get Warranty Service
        • V. What This Warranty Does Not Cover
        • VI. Patent And Software Provisions
        • VII. Governing Law
  • Chapter 1 Radio Description
    • 1.1 Physical Features of the Radio
    • 1.2 FLASHport®
    • 1.3 Portable Radio Model Numbering System
    • 1.4 SSE 5000 UHF Range 2 (450–488 MHz) Model Chart
    • 1.5 Specifications for UHF Range 2 (450–488 MHz) Radios
    • 1.6 Notations Used in This Manual
  • Chapter 2 Theory of Operation
    • 2.1 Major Assemblies
    • 2.2 Mode of Operation
      • 2.2.1 Receiving
      • 2.2.2 Transmitting
    • 2.3 Power Distribution
      • 2.3.1 DC Power Routing—Transceiver Board
      • 2.3.2 DC Power Routing—VOCON Board
    • 2.4 Transceiver Board
      • 2.4.1 Interconnections
        • 2.4.1.1 Battery Connector J3
        • 2.4.1.2 VOCON Connector P1
        • 2.4.1.3 Antenna Ports
        • 2.4.1.4 Serial EEPROM
        • 2.4.1.5 Power Conditioning Components
      • 2.4.2 Receiver
        • 2.4.2.1 Receiver Front-End
        • 2.4.2.2 Receiver Back-End
      • 2.4.3 Transmitter
        • 2.4.3.1 Power Distribution
        • 2.4.3.2 Driver Amplifier
        • 2.4.3.3 Power Amplifier Transistor Q107
        • 2.4.3.4 Directional Coupler
        • 2.4.3.5 Antenna Switch
        • 2.4.3.6 Harmonic Filter
        • 2.4.3.7 RF Detector D101
        • 2.4.3.8 Power-Control IC (PCIC) U104
      • 2.4.4 Frequency Generation Unit (FGU)
        • 2.4.4.1 Reference Oscillator Y200
        • 2.4.4.2 Fractional-N Frequency Synthesizer (FracN) IC U202
        • 2.4.4.3 Loop Filter
        • 2.4.4.4 VCO Buffer IC (VCOBIC)
    • 2.5 VOCON Board
      • 2.5.1 Interconnections
        • 2.5.1.1 Transceiver Board Connector P201
        • 2.5.1.2 Universal Flex Connector J102
        • 2.5.1.3 Internal Speaker and Microphone Flex Connector M102
        • 2.5.1.4 Control Top Flex Connector J707
        • 2.5.1.5 Encryption Module Connector J701
        • 2.5.1.6 Display Module Connector J301
      • 2.5.2 Functional Blocks
        • 2.5.2.1 Controller and Memory
        • 2.5.2.2 Audio and Power
        • 2.5.2.3 Interface Support
      • 2.5.3 Display Module
      • 2.5.4 Controls and Control Top Flex
      • 2.5.5 VOCON Audio Paths
        • 2.5.5.1 Transmit Audio Path
        • 2.5.5.2 Receive Audio Path
      • 2.5.6 Radio Power-Up/Power-Down Sequence
  • Chapter 3 Test Equipment and Service Aids
    • 3.1 Levels of Service
    • 3.2 Test Equipment
    • 3.3 Service Aids
    • 3.4 Field Programming
  • Chapter 4 Performance Checks
    • 4.1 Test Equipment Setup
    • 4.2 Radio Test Mode
      • 4.2.1 Access the Test Mode
      • 4.2.2 RF Test Mode
      • 4.2.3 Control Top Test Mode
    • 4.3 Receiver Performance Checks
    • 4.4 Transmitter Performance Checks
  • Chapter 5 Radio Alignment Procedures
    • 5.1 Radio Alignment Test Setup
    • 5.2 Reading the Radio
    • 5.3 Tuner Menu
    • 5.4 Radio Information
    • 5.5 Transmitter Alignments
      • 5.5.1 Softpot
      • 5.5.2 Reference Oscillator Alignment
      • 5.5.3 Transmit Power Alignment
      • 5.5.4 Transmit Deviation Balance Alignment
      • 5.5.5 Transmit Deviation Limit Alignment
    • 5.6 Performance Testing
      • 5.6.1 Transmitter Test Pattern
      • 5.6.2 Battery Reading Calibration
  • Chapter 6 Encryption
    • 6.1 Load an Encryption Key
    • 6.2 Multikey Feature
  • Chapter 7 Disassembly/Reassembly Procedures
    • 7.1 General Maintenance
      • 7.1.1 Inspection
      • 7.1.2 Cleaning
    • 7.2 Handling Precautions
    • 7.3 SSE 5000 Exploded View
    • 7.4 Disassembly/Reassembly Procedures for Accessories
      • 7.4.1 Antenna
        • 7.4.1.1 Attach the Antenna
        • 7.4.1.2 Remove the Antenna
      • 7.4.2 Battery
        • 7.4.2.1 Attach the Battery
        • 7.4.2.2 Remove the Battery
      • 7.4.3 Belt Clip
        • 7.4.3.1 Attach the Belt Clip
        • 7.4.3.2 Remove the Belt Clip
      • 7.4.4 Carry Case
      • 7.4.5 Universal Connector Dust Cover
        • 7.4.5.1 Remove the Universal Connector Dust Cover
        • 7.4.5.2 Attach the Universal Connector Dust Cover
    • 7.5 Disassembly/Reassembly Procedures for Radio Knobs
      • 7.5.1 Channel Select Knob
        • 7.5.1.1 Remove the Channel Select Knob
        • 7.5.1.2 Install the Channel Select Knob
      • 7.5.2 Volume Knob
        • 7.5.2.1 Remove the Volume Knob
        • 7.5.2.2 Install the Volume Knob
    • 7.6 Disassembly Procedures for SSE 5000 Radio
      • 7.6.1 Separate the Chassis and Housing Assemblies
      • 7.6.2 Disassemble the Chassis Assembly
      • 7.6.3 Disassemble the Control Top
      • 7.6.4 Disassemble the Housing Baseplate
    • 7.7 Reassembly Procedures for SSE 5000 Radio
      • 7.7.1 Reassemble the Control Top
      • 7.7.2 Reassemble the Chassis Assembly
      • 7.7.3 Join the Chassis and Housing Assemblies
      • 7.7.4 Reassemble the Housing Baseplate
  • Chapter 8 Troubleshooting
    • 8.1 Voltage Measurement and Signal Tracing
    • 8.2 Standard Bias Table
    • 8.3 Power-Up Error Codes
    • 8.4 Operational Error Codes
    • 8.5 Receiver Troubleshooting
    • 8.6 Transmitter Troubleshooting
    • 8.7 Encryption Troubleshooting
  • Chapter 9 Troubleshooting Charts
    • 9.1 List of Troubleshooting Charts
    • 9.2 Main Troubleshooting Flowchart
    • 9.3 Power-Up Failure
    • 9.4 DC Supply Failure
    • 9.5 Display Failure
    • 9.6 Volume Set Error
    • 9.7 Channel Select Error
    • 9.8 Button Test
    • 9.9 Top/Side Button Test
    • 9.10 VCO TX/RX Unlock
    • 9.11 VOCON TX Audio
    • 9.12 VOCON RX Audio
    • 9.13 RX RF
    • 9.14 TX RF
    • 9.15 Keyload Failure
    • 9.16 Secure Hardware Failure
  • Chapter 10 Troubleshooting Tables
    • 10.1 List of Board and IC Signals
  • Chapter 11 Troubleshooting Waveforms
    • 11.1 List of Waveforms
    • 11.2 13 MHz Clock
    • 11.3 16.8 MHz Buffer Input and Output
    • 11.4 32.768 kHz Clock Outputs
    • 11.5 SPI B Data
    • 11.6 Receive Serial Audio Port (SAP)
    • 11.7 Receive Baseband Interface Port (RX BBP)
    • 11.8 Transmit Baseband Interface Port (TX BBP)
  • Chapter 12 Schematics, Board Layouts, and Parts Lists
    • 12.1 Transceiver (RF) Board
    • 12.2 VOCON Board
    • 12.3 Control Flex
    • 12.4 Universal Flex
    • 12.5 UCM
  • Appendix A Accessories
    • A.1 Antennas
    • A.2 Batteries
    • A.3 Carrying Accessories
    • A.4 Chargers and Charger Accessories
    • A.5 Dust Cover
    • A.6 Keyload Accessories
    • A.7 Microphones and Microphone Accessories
    • A.8 Programming Cables
    • A.9 Surveillance Accessories
  • Appendix B Replacement Parts Ordering
    • B.1 Basic Ordering Information
    • B.2 Transceiver Board and VOCON Board Ordering Information
    • B.3 Motorola Online
    • B.4 Mail Orders
    • B.5 Telephone Orders
    • B.6 Fax Orders
    • B.7 Parts Identification
    • B.8 Product Customer Service
  • Glossary
  • Index