5. weld output terminals and selecting cable sizes, 6. remote 14 receptacle information – Miller Electric Maxstar 200 STR User Manual

Page 22

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OM-2233 Page 16

4-5. Weld Output Terminals And Selecting Cable Sizes*

Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit

Not Exceeding

100 ft (30 m) Or Less

150 ft

(45 m)

200 ft

(60 m)

250 ft

(70 m)

300 ft

(90 m)

350 ft

(105 m)

400 ft

(120 m)

Weld Output

Terminals

Y Turn off power before

connecting to weld out-

put terminals.

Y Do not use worn, dam-

aged, undersized, or

poorly spliced cables.

Welding

Amperes***

10 − 60%

Duty

Cycle

60 − 100%

Duty

Cycle

10 − 100% Duty Cycle

100

4 (20)

4 (20)

4 (20)

3 (30)

2 (35)

1 (50)

1/0 (60)

1/0 (60)

150

3 (30)

3 (30)

2 (35)

1 (50)

1/0 (60)

2/0 (70)

3/0 (95

3/0 (95)

200

3 (30)

2 (35)

1 (50)

1/0 (60)

2/0 (70)

3/0 (95)

4/0 (120) 4/0 (120)

+

Output Receptacles

+

*

This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.

**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.

( ) = mm

2

for metric use

***Select weld cable size for pulsing application at peak amperage value.

S-0007-E−

4-6. Remote 14 Receptacle Information

A

J

B

K

I

C L N

H

D M

G

Socket*

Socket Information

D M

G

E

F

C

Output to remote control; 0 to +10 volts dc output

to remote control.

REMOTE

OUTPUT

CONTROL

D

Remote control circuit common.

ST-802 541

E

0 to +10 volts dc input command signal from

remote control.

CHASSIS

K

Chassis common.

*The remaining sockets are not used.

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