1. positioning the torch – Miller Electric Maxstar 200 STR User Manual

Page 36

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SECTION 9 − GUIDELINES FOR (GTAW) TIG WELDING

gtaw 7/2006

9-1. Positioning The Torch

Ref. ST-161 892

Y Grinding the tungsten elec-

trode produces dust and fly-

ing sparks which can cause

injury and start fires. Use lo-

cal exhaust (forced ventila-

tion) at the grinder or wear an

approved respirator. Read

MSDS for safety information.

Consider using cerium or

lanthanum based tungsten

instead of thoriated. Tho-

rium dust contains low-level

radioactive material. Proper-

ly dispose of grinder dust in

an environmentally safe way.

Wear proper face, hand, and

body protection. Keep flam-

mables away.

1

Workpiece

Make sure workpiece is clean

before welding.
2

Work Clamp

Place as close to the weld as

possible.
3

Torch

4

Filler Rod (If Applicable)

5

Gas Cup

6

Tungsten Electrode

Select and prepare tungsten

according to Section 8.
Guidelines:
The inside diameter of the gas cup

should be at least three times the

tungsten diameter to provide ade-

quate shielding gas coverage. (For

example, if tungsten is 1/16 in

diameter, gas cup should be a

minimum of 3/16 in diameter.
Tungsten extension is the distance

the tungsten extends out gas cup of

torch.
The tungsten extension should be

no greater than the inside diameter

of the gas cup.
Arc length is the distance from the

tungsten to the workpiece.

1

10−25

°

10−15

°

6

2

3

4

90

°

4

5

3/16 in

1/16 in

6

5

Bottom View Of Gas Cup

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