English, Periodic maintenance schedule – KTM 250 EXC 2004 User Manual
Page 21
ENGLISH
20
PERIODIC MAINTENANCE SCHEDULE
after
20 hours
or
2000 kilometers
1st service
after 10 hours
or
1000 kilometers
after
4000 kilometer
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE
I
NTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN
5
HOURS OR
500
KM
!
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER
!
A clean motorcycle can be checked more quickly which saves money!
Check gear box oil level
●
Change gear box oil
●
●
Check spark plugs, adjust distance between electrodes
●
●
Renew spark plugs
●
Check the carburetor connection boot for cracks and leaks
●
Check idle speed setting
●
●
Check that vent hoses are not damaged or bent
●
●
Check cooling system for leaks, check quantity of antifreeze
●
●
Check exhaust system for leaks and fitment
●
Check cables for damage, smooth operation, bends; adjust and lubricate
●
●
Check oil level of the clutch master cylinder
●
●
●
Clean air filter and filter box
●
Check electric wires for damage and bends
●
Check headlamp setting
●
Check function of electric systems (low beam, high beam, break light, indicator,
●
●
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake lining
●
●
Check brake lines for damage and leaks
●
●
Check/adjust smooth operation and free travel of handbrake/foot brake lever
●
●
Check tightness of brake system screws
●
●
Check shock absorber and fork for leaks and function
●
●
Clean dust bellows
●
Bleed fork legs
●
Check swing arm bearings
●
Check/adjust steering head bearings
●
●
Check tightness of all chassis screws (triple clamps, fork leg axle passage
●
●
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint
●
Check tires and air pressure
●
●
Check chain, rear sprockets and chain guides for wear, fitment and tension
●
●
Lubricate chain
●
●
Check clearance of wheel bearings
●
●
I
MPORTANT
R
ECOMMENDED
M
AINTENANCE
W
ORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control
●
Complete maintenance of shock absorber
●
Complete maintenance of fork
●
Clean and grease steering head bearings and gasket elements
●
Clean and adjust carburetor
●
Replace glass fibre- yarn filling of the exhaust main silencer
●
Treat electric contacts and switches with contact grease
●
Change hydraulic clutch fluid
●
Change break fluid
●
WHEELS
CHASSIS
BRAKES
ADD-ON-PARTS
CARBURETOR
ENGINE
125/200 SX/EXC
250/300 SX/MXC/EXC
at least
once a year
every 2 years
or 20000 km