English – KTM 250 EXC 2004 User Manual

Page 49

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ENGLISH

48

Engine

125 SX

125 EXC

200 SX

200 EXC

Design

Liquid-cooled, single-cylinder, two-stroke engine with intake and exhaust control

Piston displacement

124.8 ccm

193 ccm

Bore / stroke

54 / 54.5 mm (2.126 / 2.145 in)

64 / 60 mm (2.52 / 2.362 in)

Fuel

unleaded fuel with at least RON 95 (USA = Premium RON 91), mixed with high grade two stroke oil

Oil /

gasoline ratio

1:40-1:60 when using high grade, two- stroke oil (Motorex Cross Power 2T). When in doupt, please contact you

r importer

Crankshaft bearing

1 deep-groove ball bearing / 1 cylinder roller bearing

Connecting rod bearing

needle bearing

Piston pin bearing

needle bearing

Piston

cast piston

Piston ring

one plain compression ring

two plain compression rings

one plain compression ring

two plain compression rings

Dimension

“X“

0,0 mm

Ignition timing

1.4 mm (0.055 in) (16.5°) BTDC

1.6 mm (0.063 in) (17°) BTDC

Spark plug

NGK BR9 EVX

NGK

BR

8 EG

Electrode gap

0,60 mm

Dimension

“Z“

43 mm (1.67 in)

46 mm (1,81 in)

47 mm (1.85 in)

Primary drive

straight cut spur gears, primary ratio 23:73

Clutch

multiple disc clutch in oil bath, hydraulically operated (Motorex Kupplungs-Fluid 75)

Transmission

5

speed, claw actuated

6 speed, claw actuated

Gear ratio

1st gear

13 : 32 „1S32“

12 : 33 „1G33“

13 : 32 „1S32“

13 : 33 „1G33“

2nd gear

„2S15“ 15 : 30 „2S30“

„2S15“ 15 : 31 „2G31“

„2S15“ 15 : 30 „2S30“

„2S15“ 15 : 31 „2G31“

3rd gear

„3S17“ 17 : 28 „3S28“

„3S17“ 17 : 28 „3S28“

„3S17“ 17 : 28 „3S28“

„3S17“ 17 : 28 „3S28“

4th gear

„4S19“ 19 : 26 „4S26“

„4S19“ 19 : 26 „4S26“

„4S19“ 19 : 26 „4S26“

„4S19“ 19 : 26 „4S26“

5th gear

„5S21“ 21 : 25 „5S25“

„5S21“ 21 : 25 „5S25“

„5S21“ 21 : 25 „5S25“

„5G17“ 21 : 25 „5G19“

6th gear

„6G20“ 20 : 20 „6G20“

„6S22“ 20 : 23 „6S23“

„6G22“ 20 : 20 „6G20“

Gear lubrication

0.7 l engine oil (Motorex Top Speed 4T 15W50)

Available chain sprockets

13Z / 14Z / 15Z for chain

5

/

8

x

1

/

4

"

Coolant

1.2 litres, 40% anti freeze, 60% water, at least -25 °C (-13 °F)

Ignition system

KOKUSAN 2K-1

KOKUSAN 2K-3

KOKUSAN 2K-3

KOKUSAN 2K-3

Gener

ator output

no genaerator

12V / 110 W

12V / 110 W

12V 110 W

Ignition system USA

KOKUSAN 2K-1

KOKUSAN 2K-2

KOKUSAN 2K-3

KOKUSAN 2K-2

Gener

ator output

no genaerator

12V 40 W

12V / 110 W

12V 40 W

Carburetor

flat-slide carburetor, carburetor setting see table

Air-filter

wet foam type air filter insert

(upper edge piston-

upper edge cylinder)

(height of the

control flap)

TECHNICAL DA

TA

– ENGINE 125 / 200 SX, EXC 2004

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