KTM 250 EXC 2004 - Manual (Page 48)

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Collar screw, front wheel spindle M 24x1,5 40 Nm
Brake caliper, front M 8 Loctite 243 + 25 Nm
Brake disk, front M 6 10.9 Loctite 243 + 15 Nm
Brake disk, rear M 6 Loctite 243 + 15 Nm
Clamping screws, upper fork bridge M 8 20 Nm
Clamping screws, lower fork bridge M 8 15 Nm
Clamping screws, fork stubs M 8 10 Nm
Collar nut, rear wheel spindle M 20x1,5 80 Nm
Hexagon nut, swing arm bolt M 16x1,5 100 Nm
Hexagon collar screw, handlebar clamp M 8 20 Nm
Allan head screw, handlebar support M 10 Loctite 243 + 40 Nm
Shock absorber, top M 12 60 Nm
Shock absorber, bottom M 12 60 Nm
Sprocket screws M 8 Loctite 243 + 35 Nm
Ball joint for push rod M 6 Loctite 243 + 10 Nm
Engine mounting bolt M 10 45 Nm
Engine brace M 8 33 Nm
Screw adjusting ring spring preload shock abs. M6 8 Nm
Spoke nipple M4,5 /M5 6 Nm
Other screws on chassis M 6 10 Nm
M 8 25 Nm
M 10 45 Nm
Other collar nuts on chassis M 6 15 Nm
M 8 30 Nm
M 10 50 Nm
T IGHTENING T ORQUES - CHASSIS
125/200 SX 125/200 EXC
WP 4860 MXMA WP 4860 MXMA
1418Y743 1418Y744
Compression adjuster 18 20
Rebound adjuster 18 20
Spring 4,2 N/mm 3,8 N/mm
Spring preload 6 mm 5 mm
Air chamber length 90 mm 120 mm
Fork oil SAE 5 SAE 5
S TANDARD A DJUSTMENT - F ORK
125/200 SX 125/200 EXC
WP 5018 PDS-DCC WP 5018 PDS-MCC
1218Y767 1218Y768
Compression adjuster 17 LS (low speed) 19
2 HS (high speed)
Rebound adjuster 22 24
Spring 80/250 84/250
Spring preload 4 mm 4 mm
S TANDARD A DJUSTMENT - S HOCK A BSORBER