Symptoms, Major physical or electrical damage is evident, Machine has no open circuit voltage. wire feeds ok – Lincoln Electric INVERTEC SVM129-B User Manual

Page 42: Troubleshooting & repair, Caution

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TROUBLESHOOTING & REPAIR

F-4

F-4

INVERTEC® STT® & STT® II

Observe Safety Guidelines

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-888-935-3877.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

Major physical or electrical damage
is evident.

1. Contact your local Lincoln

Authorized Field Service
Facility.

1. Contact the Lincoln Electric

Service Department, 1-888-935-
3877.

Machine has no open circuit volt-
age. Wire feeds OK.

1. Check

the

control

cable

between the feeder and the
STT unit. Make sure the #2 and
#4 leads are intact.

2. Put a jumper wire between Pins

"C" and "D" on the 14 pin
amphenol. If normal open cir-
cuit

voltage

(85VDC)

is

restored, the problem is in the
feeder control cable or the wire
feeder.

3. Make sure the reconnect switch

S7 is in the correct position for
the three-phase input voltage
being applied.

Do not switch reconnect switch
with input power applied to
machine.

1. Perform the T1 Auxiliary

Transformer Test.

2. Perform the T4 Auxiliary

Transformer Test.

3. Perform the Power Board Test.

4. Perform the Trigger Circuit

Test.

5. Perform Capacitor Balance

Test.

6. Perform the Protection Board

Test.

7. Perform the Switch Board

Test.

8. Check for loose or broken con-

nections on the heavy current
carrying conductors (i.e., main
transformer,

choke,

output

diodes, IGBT module and out-
put terminals).

9. The control PC board may be

faulty. Replace.

CAUTION

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