Page 3 – PowerTec Regenerative Brushless DC Motor Control 1000AR User Manual

Page 50

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Model

1000AR

Installation and Operation Manual

P

AGE

49


OFFICIAL 6/4/2001

POWERTEC Model 1000AR Drive Start Up and Troubleshooting Chart

NOTE: This chart assumes standard control connections

and no options installed which affect speed control.

CC = Current Controller board.

Is

HS1 LED

ON

?

To

Page 4

From

Page 2

Page 3

No

Is

HS2 LED

ON

?

Is

HS3 LED

ON

?

No

No

Is

HS2 LED

ON

?

Is

HS3 LED

ON

?

Yes

Yes

Is

Cable

Connected to

motor

?

Connect Encoder

Cable

No

Yes

+5VDC

TB1-8(+)

TB1-7(-)

?

Turn off Power

Check Encoder Wiring

to Motor

Is

Wiring

OK

?

Fix Wiring

No

Replace Encoder

No

Turn off Power

Disconnect Encoder

Cable at Motor End

Re-apply power.

+5VDC

TB1-8(+)

TB1-7(-)

?

Replace Current

Controller board

No

Yes

Yes

Yes

+5VDC

TB1-8(+)

TB1-7(-)

?

Turn off Power

Disconnect TB1

No

Check TB1 Connections
Check for short in cable.

Yes

Turn off Power

Disconnect wires

on TB1-2, TB1-

3, and TB1-4.

Reapply power.

Are

Any of the

HSX LED's

ON

?

Replace Current
Controller Board

No

Yes

Turn off Power

Re-connect

wires on TB1-2,

TB1-3, and TB1-

4. Disconnect

Cable at motor

end. Reapply

power.

Are

Any of the

HSX LED's

ON

?

No

Replace
Encoder

Yes

Replace

Cable

HSX LED's

means HS1,

HS2, and

HS3

You can see the
rotation of these

three LED's by

turning the motor by

hand. There should

always be one or

two on at a time -
never all three on

and never all three

off.

Is

TAC LED

ON

?

Turn Motor by hand to

see the TAC LED

sequence, which is:

RED, ORANGE,

GREEN, OFF or the

reverse order.

Is

TAC LED
operation

OK

?

No

Turn off Power

Disconnect wires

on TB1-5 and

TB1-6. Reapply

power.

Is

TAC LED

ON

?

No

Replace Current

Controll board

Yes

Yes

No

No

Yes

Yes

No

No

Yes

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