Polaris ATP 500 4x4 - Manual (Page 110)

107
MAINTENANCE AND LUBRICATION
Lights
Headlight Housing Replacement
1. Remove the three screws on the headlight pod.
2. Using a small flat-blade screwdriver, push in on the lock tabs
through the two small openings at the front of the headlight pod.
Lift the pod lightly while depressing the tabs.
3. Lift the pod cover. Disconnect the
speedometer harnesses from the
speedometer. Unplug the indicator
light harness and remove the pod
cover.
4. Unplug the headlamp from the
wiring harness.
5. Remove the o-ring (1) from the
headlight pivot pins.
6. Pull the headlight housing up to
release from the locking tabs.
7. Lift the adjusting knob up to remove
from the locking tabs.
8. Carefully pull the assembly up and
out of pod.
9. Reverse the steps to install the new housing and reassemble the
pod.
NOTE: The distance from the headlamp parting line to the end of the
adjustment knob stop is 5 1/8″ (13 cm). See illustration.
10. Adjust the headlight aim by turning the adjusting knob.
1
5 1/8″
(13 cm)