Troubleshooting — spark-pilot boilers, Gold cga gas-fired water boiler — boiler manual – Weil-McLain Gold CGa User Manual

Page 56

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GOLD CGa Gas-Fired Water Boiler — Boiler Manual

5

Part Number 550-101-009/0107

• Reset boiler control by turning off power at service switch or turning down thermostat for at least 45 seconds.

• Thermostat should call for heat and appropriate zone valves open. The

TSTAT CIRC and LIMIT lights should come on.

Does vent damper operate?

Electrical shock hazard — Wherever you see

TURN OFF POWER , follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

• Boiler should be in

normal operating

sequence.

• Observe operation until

thermostat is satisfied.

Are the

TSTAT CIRC and LIMIT lights on steady?

• Replace control

module.

• Retest.

• Make sure thermostat is

calling for heat. If lights

still don't come on, see

Chart 7, page 59.

• Try reseating plug in

module receptacle and

restart.

• If vent damper still does

not work, replace vent

damper assembly or

actuator.

• Retest.

No

Yes

• Wait 45 seconds.

Does vent damper operate?

No

Yes

• Remove

DAMPER plug (Figure 30, Item 6, page 53)

from plug receptacle of control module.

• Place voltmeter leads across the top two pins (1 and 4)

of the

DAMPER receptacle.

Does the voltmeter indicate

24 VAC?

No

Yes

Does vent damper actuator

indicator show damper is

open?

No

Yes

• Remove damper wiring

plug at damper and firmly

reconnect.

• Recheck boiler operation.

• If problem persists,

replace vent damper

assembly or actuator.

No

Yes

Yes

No

— If POWER light is flashing: Usually indicates vent damper failed to prove open within 5 minutes —

— If POWER light is steady: Usually indicates vent damper closed during run cycle —

• Replace vent damper

assembly or actuator.

• Retest.

• Wait 5 minutes.

Is

PRESS SWITCH light flashing?

CHART 4 — Spark-ignited pilot DAMPER light flashing

11c

Troubleshooting — spark-pilot boilers

(continued)

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