Troubleshooting — spark-pilot boilers, Gold cga gas-fired water boiler — boiler manual – Weil-McLain Gold CGa User Manual

Page 57

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Part Number 550-101-009/0107

5

GOLD CGa Gas-Fired Water Boiler — Boiler Manual

• Turn off power to the boiler at service switch or breaker.

• Wait at least 45 seconds.

• Turn on power to boiler.

• Restart boiler, following

Operating instructions in this

manual (Section 9b) or on boiler label.

• Look through the pilot inspection port to see if the pilot is

burning.

Is pilot burning?

Electrical shock hazard — Wherever you see

TURN OFF POWER , follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

• Leave main manual gas valve closed.

• Turn off power to boiler at service switch or breaker.

• Wait at least 45 seconds.

• Turn on power to boiler.

• Restart boiler, following

Operating instructions in this

manual (Section 9b) or on boiler label.

Do

FLAME and POWER lights still flash?

• Boiler should now

operate normally.

• Original flashing

FLAME light

caused by gas

valve not

operating properly.

• See normal

sequence of

operation,

Figure 24,

page 37.

• Replace gas valve.

• Retest boiler.

Are

FLAME and POWER lights flashing?

No

Yes

No

Yes

Are manual main shutoff valve and gas valve open?

• Replace control module.

• Retest.

— Usually indicates flame sensed when it shouldn't be there —

Yes

No

TURN OFF POWER

to boiler at service switch

or breaker.

• Open main manual gas

valve.

• Turn on power to boiler

at service switch or

breaker.

• Restart boiler per

operating instructions.

• Perform start-up

procedures in boiler

manual to verify proper

operation.

• Allow boiler to continue cycling.

Are

FLAME and POWER lights flashing?

No

Yes

No

Yes

• Replace control

module.

• Retest.

• Replace control

module.

• Retest.

• Boiler may now be

operating

normally.

• Perform start-up

procedures in

boiler manual to

verify proper

operation.

CHART 5 — Spark-ignited pilot FLAME & POWER lights flashing

Troubleshooting — spark-pilot boilers

(continued)

11c

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