Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner w optional Speed-Loader Module, (325 HP Dodge 5.9L Cummins 600 (24-valve) Trucks) '04-05 For use with Six-Gun Switch User Manual

Page 20

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96464 v.4.0

CAUTION! Make sure rags are

removed from exhaust manifold

prior to reinstalling turbocharger!

12.

Install the thermocouple in the

manifold using anti-seize on the

threads.

13.

Attach the thermocouple to

the supplied thermocouple leadwire

extension with supplied nuts and bolts.

connect the yellow and red wires of

the leadwire to the corresponding

ring terminals on the thermocouple.

cover this joint with the supplied heat

shrink tubing and heat until the tubing

conforms to the joint. Make sure the

entire joint is insulated. Route the

thermocouple leadwire through the

grommet in the firewall. Plug the 2-pin

leadwire connector into the front of

the Six-Gun Diesel Tuner inside the

vehicle cab.
CAUTION: Remove all the rags that

are inside the compressor hoses

and the exhaust manifold before

re-installing the turbocharger.

14.

Install the new turbine inlet

gasket provided and apply a dab

of anti-seize compound to the four

turbo mounting studs. Install the

turbocharger on the exhaust manifold.

As the turbocharger is reinstalled, slip

the oil drain tube into the drain hose.

Tighten the turbocharger mounting

nuts to 24 ft-lbs. Tighten the oil drain

hose clamp.

15.

Reconnect and tighten the turbo

oil supply hose.

16.

Reconnect the turbine outlet pipe

to the turbocharger and secure it with

the V-band.

17.

Re-install the air filter housing

that was previously removed.

-END, SEcTION 3-

Figure 17

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