Wiring installation – Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Speed Control- Banks Exhaust Brake '99-03 User Manual

Page 14

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14

96995 v.9.0

Wiring Installation:

25.

Begin by removing the fuse panel

cover from the front face of the dash

kick panel. This will allow for better

visibility of components and access to

mounting locations.

26.

Remove the template at the back

of this booklet (Template 1) and cut

it out along the dotted lines. Place

the template over the dash panel

as shown in Figure 14. Drill a

1

2

hole through the dash panel at this

location.

27.

Under the dash, locate the large

WHITE wire junction block mounted to

the underside of the steering column

just to the inside of the dash panel.

There are two RED wires with black

tracers in this location. Install the

supplied yellow T-tap provided in the

smaller of the two RED wires. See

Figure 9.

28.

Locate the accelerator pedal

position sensor mounted at the top of

the throttle pedal assembly. Identify

the GRAY wire with a WHITE STRIPE

and install the supplied red T-tap

provided in this wire. See Figure 10.

29.

Under the dash, locate the factory

ground location on the right hand

side of the underdash area. Install

the BLAcK wire with the ring terminal

under the head of the factory bolt. See

Figure 9.

30.

Plug the Computerized Brake

control (cBc) module into the 14 pin

connector on the Banks Brake wire

harness.

31.

Ensure that the surface of the

sheet metal structure under the dash

is clean and free of oil, grease, and

dirt. clean and dry as required using a

cloth dampened with rubbing alcohol

or similar cleaning solution.

CAuTION: Do not spray fluid

directly onto any electrical

equipment, or damage to the

equipment may result.
Peel the protective backing off the

adhesive tape on the backside of the

cBc. Install the cBc onto the sheet

metal structure under the dash as

shown in Figure 9. Hold the module

against the vehicle structure for

approximately one (1) minute while

applying pressure to allow the tape to

properly adhere to the structure.

32.

Plug the YELLOW wire onto the

upper terminal (with respect to the

switch plate) on the power switch,

the RED wire onto the middle terminal

and the remaining BLAcK wire onto

the lower terminal (see Figure 11).

Remove the outer locking ring from

the shaft of the switch assembly and

install the switch from the back side of

the dash panel with the notch in the

shaft facing down. Slide the face plate

provided over the shaft of the switch

to indicate switch position. Thread

the locking ring onto the shaft of the

switch body. The depth of the switch

may be changed by adjusting the

location of the back nut on the switch

shaft.

33.

Route the power lead (BLAcK

wire with male spade terminal and

inline fuse) to the YELLOW wire tap

previously installed and plug it in.

Route the BLUE wire with the male

spade connector to the wire tap in the

accelerator pedal position sensor and

plug it in. See Figure 9 and 10.

34.

Install supplied 2-amp fuse into

inline fuse holder.

35.

Locate the heat shield retaining

nut and stud on the left side of the

engine compartment firewall, near the

rear corner of the engine’s left valve

cover. Remove the nut and gently pull

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