Banks Power Chevy_GMC Trucks: Duramax LMM (Diesel ’07 - 10 6.6L) Power Systems- PowerPack & Stinger w_EconoMind '07-10 (iQ) Compatible with Optional Banks iQ - Manual (Page 11)

96818 v.2.0
11
Section 3
BANkS TECHNI-COOLER INSTALLATION
REMOVE STOCk INTERCOOLER
1.
Remove the upper grill baffle that
mounts between the grill and radiator
cross brace. The baffle is held in place
by 7 push-in retainers. The retainers
are removed by pulling up on the
center pin, then prying the retainer out
of it’s hole as shown in Figure 9.
2.
Remove the grill by disengaging the
8 clips at the outboard ends of the grill
and 4 bolts located on top of grill.
3.
Remove the 6 pushpin fasteners
and bolts from both driver’s and
passenger’s side fenderwells.
Note: the fasteners are accessed
through the wheel arch opening. Pull
the fenderwells down approximately
6 inches once the fasteners are
removed. Disconnect the wire harness
retaining clips on top of the fenderwell,
and then remove the fenderwells from
the vehicle.
4.
Disconnect the connectors from
headlamp assemblies and remove the
headlamp assemblies. The headlamp
assembly are secured with 3 bolts.
Remove the bolts to the headlamp
assembly.
Next, remove the bolts (3 per side) to
the headlamp assembly / grill support
bracket. See Figure 10. Disconnect the
connectors from the backside of the
headlamp assembly from both drivers
and passenger headlamp assemblies.
Remove the headlamp assemblies.
Slide the headlamp assembly toward
the center and forward of the vehicle
to remove. The turn signals are built
into the headlamp assembly.
5.
Remove the two bolts that secure
the upper fan shroud to the upper
radiator cross brace. Remove the
four push-in retainers (2 per side)
that attach the upper section to the
lower section of the fan shroud. These
retainers are removed by pulling up on
the center pin then prying the entire
retainer assembly out as shown in
Figure 9.
Figure 9 Removal of push-in retaining pins