Grain Systems Tanks PNEG-1000 User Manual

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Table of Contents

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

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Contents

Chapter 1 Introduction ..........................................................................................................................................4

Chapter 2 Safety .....................................................................................................................................................5

Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ................................................................................................................................. 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
General Information ............................................................................................................................ 11
Construction Procedures and Lifting Jack Usage ............................................................................... 12

Chapter 3 Safety Decals ......................................................................................................................................13

Roof Damage Warning and Disclaimer ............................................................................................... 13

Chapter 4 Decal Sheet Placement ......................................................................................................................16

Chapter 5 Access Door Weldment Assembly ...................................................................................................17

Access Door Weldment Assembly Hardware Package (PLS-41985) ................................................. 17

Chapter 6 Bolting Requirements ........................................................................................................................18

2 Stiffeners per Sidewall Sheet ........................................................................................................... 18
3 Stiffeners per Sidewall Sheet ........................................................................................................... 19
Hardware Requirements ..................................................................................................................... 20
Color Chart for Bin Hardware Bucket Lids .......................................................................................... 25

Chapter 7 Caulking Detail ...................................................................................................................................26

Caulking Detail (Standard Non-Laminated Sheets) ............................................................................ 26
Caulking Detail for Laminated Sheets ................................................................................................. 28

Chapter 8 Installation ..........................................................................................................................................30

Base Angle Installation ........................................................................................................................ 30
Anchor Bolt Detail ............................................................................................................................... 31
Anchor Bolt Washer Installation .......................................................................................................... 31
2.66" Sidewall Gauges ........................................................................................................................ 32

Chapter 9 Stiffener Instruction (Inside Stiffened) .............................................................................................34

2.66 Commercial Tank Stiffener Instructions Inside Stiffened Only .................................................... 34

Chapter 10 Stiffener Assembly (Inside Only) ....................................................................................................51

2 Stiffeners per Sidewall Sheet ......................................................................................................... 51
3 Stiffeners per Sidewall Sheet ......................................................................................................... 52
Roof Stiffener Detail .......................................................................................................................... 54
Wind Ring Assembly ......................................................................................................................... 55

Chapter 11 Stiffener Instruction (Outside Stiffened) ........................................................................................58

2.66 Commercial Tank Stiffener Instructions Outside Stiffened Only ................................................ 58

Chapter 12 Stiffener Assembly (Outside Only) .................................................................................................76

2 Stiffeners per Sidewall Sheet ......................................................................................................... 76
3 Stiffeners per Sidewall Sheet ......................................................................................................... 77
Roof Stiffener Detail .......................................................................................................................... 79
Wind Ring Assembly ......................................................................................................................... 81

Chapter 13 Accessory Instructions ....................................................................................................................82

Sidedraw Systems ............................................................................................................................. 82
Wind Ring Installation ........................................................................................................................ 83
Sidedraw Instructions ........................................................................................................................ 84
Weather Cover Assembly .................................................................................................................. 91

Chapter 14 Warranty ............................................................................................................................................93

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