Major overhaul, Service in case of alarm, Major overhaul service in case of alarm – Xylem GK GV (8204, 8204X) User Manual

Page 41

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Service item

Action

1. Check that the resistance between the earth (ground) and

phase lead is more than 5 megohms.

2. Conduct a phase-to-phase resistance check.

Junction box

Check that it is clean and dry.

Lifting device

Check that local safety regulations are followed.

Lifting handle
: Ex-version

1. Check the screws.
2. Check the condition of the lifting handle.
3. Replace if necessary.

Lifting eye bolts: Standard version

1. Check that they are screwed firmly against the base.
2. Check that they are situated on same plane.
3. Check the condition of the lifting eye bolt.
4. Replace if necessary.

O-rings

1. Replace the oil plug O-rings. Applicable for standard version.
2. Replace the coolant plug O-rings.

Applicable for Ex-version.

3. Replace the O-rings at the entrance or junction cover.
4. Grease the new O-rings.

Personnel safety devices

Check the guard rails, covers, and other protections.

Rotation direction

Check the impeller rotation.

Seal housing: Ex-version
Oil housing: Standard version

Fill with new oil, if necessary. Applicable for standard version.

1. Fill with new coolant, if necessary. Applicable for Ex-version.
2. Check that the freezing point is lower than -13°C (9°F).

Terminal board block/closed end

splice

Check that the connections are properly tightened/connected.

Thermal contacts

Normally closed circuit; interval 0–1 ohm.

Voltage and amperage

Check the running values.

Major overhaul

For a major overhaul, take this action in addition to the tasks listed under Inspection.

Service item

Action

Support and main bearing

Replace the bearings with new bearings.

Mechanical seal

Replace with new seal units.

Service in case of alarm

For information about indication values for sensors, see

Sensor connection characteristics

(page 28).

Maintenance

GK, GV (8204, 8204X) Installation, Operation, and Maintenance Manual

39

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