Climax BW5000 AUTOBOREWELDER – PORTABLE BORE WELDING MACHINE User Manual

Bw5000 autoborewelder

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BW5000 AUTOBOREWELDER

A powerful welding and cladding system

that rotates around the work piece.

High Quality

The Climax BW5000 AutoBoreWelder with

Auto-Skip is an affordable, highly

configurable, circumferential weld cladding

system, which provides a durable platform for

multiple configurations of weld overlay

The BW5000 rotates around stationary parts.

The wire feed, step, and weld wire rotate

together under the stationary head unit,

retaining consistent wire placement as the

machine rotates

The BW5000 allows for a wide range of exotic

alloys with multiple configurations to meet

your needs

The BW5000 utilizes a CLX step feed system,

allowing 100% coverage, creating precision

welds of any thickness required between

0.125 and 0.35 inches. (3.175 and 8.89 mm)

Flexible and Dependable Performance

The modular BW5000 system allows efficient

and rapid shifts in various configurations like

welding bores, facing outside diameters, and

conical seats

Any commercially available alloy can be

used, such as Inconel™, Hastelloy™,

Monel™, or stainless steel

The step process reduces waste while

maintaining 100% coverage of the bore and

allowing weld overlay thickness to be as large

or as small as needed

Flange faces, gasket surfaces and conical

seats can also be welded automatically by

utilizing an optional variable angle for conical

seats

The BW5000 can interface with most CV

power supplies that are remote interconnect

capable, and 350 Amp, 100% duty cycle.

Clad transfer modes include GMAW-S (short

circuit), GMAW-P (pulse waveform), and

FCAW-G (gas shielded flux core). All GMAW

transfer modes are supported by the BW5000.

2014

B W 5

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Minimize Cost, Waste and Downtime

The BW5000 allows large parts to be welded

without rotating them, making it ideal for field

work, setting up on large equipment that could

never be rotated, and gets the job done 75%

faster than traditional hand welding methods.

After welding operations are complete, the

BW5000 packs up to require only 1 cubic yard

of storage space.

The BW5000 can deposit 12 pounds of metal

per hour — hour after hour

Increase both the welding and production

capacity

Build up or clad bores from 12 to 144 inches

(304.8 to 3657.6 mm)

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