Climax BW5000 AUTOBOREWELDER – PORTABLE BORE WELDING MACHINE - Manual (Page 3)

TOOL CONFIGURATIONS
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone:
1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
page 3
Configure your BW5000 in 6 simple steps:
1 Select a Base Unit
2 Select Machine Ranges
3 Select Controls
4 Select Feed Stroke (Auxiliary Slide Guide Rod)
5 Select Line Bar
6 Select Power Supply Cables
7 Select Accessories
8 Select Consumables
To generate the correct part number for the machine you require,
simply select the part number needed in each step as appropriate,
and contact your Climax representative.
NOTE: Configuration options shown are for vertical axis
welding. Please contact us for configuration options to enable
horizontal axis (out of position) welding.
1
Base Unit 71991
Includes: Weld Head, Wire Feed, Wire Feed Conduit &
Control Cable, 12 inch (304.8 mm) and 36 inch (914.4
mm) Line Bars, Standard Torch, Stepping Unit, Tool
Kit, Packaging, Consumables Package, Positive Weld
Cable 25 feet, Shield Gas Hose, and Extra Liner.
2 Machine Ranges
Radial Rod Kit for Welding Range: 24 - 72 inch (609.6 - 72079
1828.8 mm) ID / 24 - 48 inch (609.6 - 1219.2 mm) OD,
(includes one each 16, 24 & 38 inch (406.4, 609.6 &
965.2 mm Radial Rod).
Radial Rod Kit for Welding Range: 24 - 96 inch (609.6 - 72068
2438.4 mm) ID / 24 - 72 inch (609.6 - 1828.8 mm) OD,
(includes one each 16, 24, 38 & 60 inch (406.4, 609.6,
965.2 & 1524.0 mm) Radial Rod).
Radial Rod Kit for Welding Range: 24 - 120 inch
71989
(609.6 - 3048.0 mm) ID / 24 - 96 inch (609.6 -
2438.4 mm) OD, (includes one each 16, 24, 38 & 60
inch (406.4, 609.6, 965.2 & 1524.0 mm) Radial Rod).
Radial Rod Kit for Welding Range: 24 - 144 inch (609.6 - 71990
3657.6 mm) ID / 24 - 120 inch (609.6 - 3048.0 mm) OD,
(includes 1 each 16, 24 & 38 inch (406.4, 609.6 &
965.2 mm), two 60 inch (1524.0 mm) Radial Rods and
one 96 inch (2438.4 mm) Wirefeed Conduit).
3 Controls
120V Controller with Plastic Connectors 71037
230V Controller with Plastic Connectors 71105
4 Feed Stroke (Auxiliary Slide Guide Rod) Cannot be Combined
to Increase Length.
Auxiliary Slide Guide Assembly, 10 inch (254.0 mm) travel 70427
Auxiliary Slide Guide Assembly, 20 inch (508.0 mm) travel 70428
Auxiliary Slide Guide Assembly, 30 inch (762.0 mm) travel 70103
Auxiliary Slide Guide Assembly, 40 inch (1016.0 mm) travel 70429
Auxiliary Slide Guide Assembly, 50 inch (1270.0 mm) travel 70104
5 Line Bar (Depth Into Bore)
Bars cannot be combined for additional length. Base Unit
comes with 12 & 36 inch (304.8 & 914.4 mm) line bars.
Line Bar 72 inch (1828.8 mm) 67544
Line Bar 96 inch (2438.4 mm) 72071
6 Power Supply Cables
ESAB 350MPI 14 Pin, 25 feet (7.6 m) 69916
Eutectic Pulsarc 6000 or ESAB LAI 550P, 25 feet (7.6 m) 45490
Lincoln Multi Weld 6 pin, 25 feet (7.6 m) 55327
Lincoln 14 pin, 25 feet (7.6 m) 32042
Miller Millermatic 10 pin, 25 feet (7.6 m) 46670
Miller XMT 14 pin, 25 feet (7.6 m) 34217
Miller 14 pin w/100V Pigtail, 25 feet (7.6 m) 29824
Miller Deltaweld 5 pin, 25 feet (7.6 m) 69918
Blank one end, 25 feet (7.6 m) 36874
Universal, 25 feet (7.6 m) 69920
7 Accessories
Small Bore Kit, 12 - 24 inch (304.8 - 609.6 mm) ID 71988
Conical Seat Step Mechanism, 10 inch (254.0 mm)
Stroke (Taper Seat Welding) 70193
8 Consumables
Gas Diffuser for Torch 67547
Nozzle for Torch 67548
Insulator for Torch 67549
Contact Tip 0.045 inch (1.1 mm) 67555
Contact Tip 0.062 inch (1.6 mm) 67557
Feed Roll V-Groove 0.045/0.062 inch (1.1/1.6 mm) 67453
Feed Roll V-Groove 0.045/0.052 (1.1/1.3 mm) + 1 ⁄
16
Knurled 70488