Climax BW1000 AUTOBOREWELDING autoborewelding vs. hand welding - Manual (Page 2)

Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone:
1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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Typical cost savings when using a Climax AutoBoreWelder vs.traditional hand welding techniques:
Copyright © 2005 Climax Portable Machine Tools, Inc. All Rights Reserved.
A U T O B O R E W E L D I N G V S . H A N D W E L D I N G
B r i n g i n g t h e s o l u t i o n t o y o u .
European Headquarters
Climax GmbH
Willi - Bleicher - Strasse 11
52353 Düren, Germany
Telephone: (+49) (0) 2421.9177.0
Fax: (+49) (0) 2421.9177.29
Email: [email protected]
Houston Sales Office
Climax Portable Machine Tools, Inc.
16823 Highway 35
Pearland, TX 77581 USA
Telephone: 281.469.0429
www.cpmt.com
Corporate Headquarters
Climax Portable Machine Tools, Inc.
2712 E. Second Street, P.O. Box 1210
Newberg, Oregon 97132 USA
Worldwide Telephone: 503.538.2185
USA Toll-Free: 800.333.8311
Fax: 503.538.7600
Email: [email protected]
www.cpmt.com
BWCmp-1M0605
A u t o B o r e W e l d i n g v s . H a n d W e l d i n g
The Climax AutoBoreWelding System will provide you
with higher quality welds — and you will save substantial
time & money vs. hand welding procedures
Operates at a lower voltage, with no
stops and starts, and maintains a very
consistent arc length • Reduces welding time — arc time can
increase 100% vs. hand welding
• Less distortion of the work piece
• Extends the life of consumables (uses
fewer of them)
• Welds inside diameters (ID’s) that
cannot be welded by hand
• Smooth, consistent welds
• Reduces machining time by up to 50%
• Less wear and tear on your tooling,
boring equipment and consumables
• No pre-boring required (no need to
manually fill a void or to oversize the
bore to make it round)
• Healthier — no need to keep your
face in the smoke and gas
• Eliminates tedious, repetitive motion
• Welds in areas that cannot be reached
by hand
• Frees up operator to work on other
jobs
• Time on the job can be cut in half
• Welds in bores that are too small to
weld by hand, and are too large
to weld with good consistency in a
timely manner
• Interfaces with Climax BB3000, BB4000
& BB5000 boring machines (one set-up
operation)
• Light, portable equipment for field
operation or permanent mounting
inside your shop
• Can weld in horizontal or vertical axis,
more consistently than hand welding
Your Savings Your Savings
Manual with a 50% with a 75%
Welding Reduction Reduction
Cumulative in Manual in Manual
Month Costs Welding Time Welding Time
2 $2,880 $1,440 $720
4 $5,760 $2,880 $1,440
6 $8,640
$4,320 $2,160
8 $11,520 $5,760 $2,880
10 $14,400 $7,200 $3,600
12 $17,280 $8,640 $4,320
14 $20,160 $10,080 $5,040
16 $23,040 $11,520 $5,760
18 $25,920 $12,960 $6,480
20 $28,800 $14,400 $7,200
22 $31,680 $15,840 $7,920
24 $34,560 $17,280 $8,640
(assumes eight hours of welding per week @ $45/hr)
AutoBoreWelding Features Benefits
Typical cost savings
when using a Climax
AutoBoreWelder vs.
traditional hand
welding techniques:
Your Climax
AutoBoreWelding
System will quickly
pay for itself!
$0
$5,000
$10,000
$15,000
$20,000
$25,000
$30,000
$35,000
$40,000
2 4 6 8 10 12 14 16 18 20 22 24
Months
Total Welding Labor Costs
Manual Welding 50% Time Reduction 75% Time Reduction
More consistent weld build-up in all
welding positions, less weld deposit,
and fewer voids and hard spots
Automatic out-of-round correction
capability (pie mode and carriage return)
Better working conditions
Ability to focus on other tasks while
AutoBoreWelding
Ability to weld one set of bores while
machining another
Bore diameter range of 0.5 - 144
inches (13 mm - 3650 mm)
Quick set-up
Multi-axis welding
The AutoBoreWelder 1000 —
Automated Spiral Welding System
The AutoBoreWelder 3000 — Advanced
Automated Step Welding System
Contact your Climax territory manager
for ordering information.
Climax BWCmp 6/6/05 3:15 PM Page 2
Month
Manual Welding
Cumulative Costs
Your Savings with a 50%
Reduction in Welding Time
Your Savings with a 75%
Reduction in Welding Time
2 $ 2,880 $ 1,440 $ 720
4 $ 5,760 $ 2,880 $ 1,440
6 $ 8,640 $ 4,320 $ 2,160
8 $11,520 $ 5,760 $ 2,880
10 $14,400 $ 7,200 $ 3,600
12 $17,280 $ 8,640 $ 4,320
14 $20,160 $10,080 $ 5,040
16 $23,040 $11,520 $ 5,760
18 $25,920 $12,960 $ 6,480
20 $28,800 $14,400 $ 7,200
22 $31,680 $15,840 $ 7,920
24 $34,560 $17,280 $ 8,640
(assumes eight hours of welding per week @ $45/hr)