intimus POWER 16.86 - Manual (Page 10)

IMPORTANT SAFETY PRECAUTIONS
<< Danger of injury! Keep all loose articles of
clothing, ties, jewelery, long hair or other
loose objects away from opening!
<< Danger of injury! Never insert fingers into ope-
ning!
<< In case of danger switch the machine off with the
mains switch, or with the emergency switch, or
unplug the machine!
<< Always unplug the machine from the mains power
supply before opening the machine!
Repairs may only be performed by trained per-
sonnel!
<< The machine may not be operated by more than
one person at any given time!
The machine was designed for safe operation by “one
person only”.
<< During the shredding process no other work
may be performed on the machine (for example
cleaning, etc.)!
<< The machine is not a toy, and is not suitable for
use by children!
The overall technical safety concept of this machine
(dimensions, feed openings, emergency shutdown
devices etc.) does not provide for any guarantee
regarding hazard-free operation by children.
5. Fix the limit switch S9 (50) with 2 screws
M4x40 and nuts M4 under the switch cam
of the cover flap (27). Undo the threaded pin
(51) (Allen key 2.5mm), turn the cam into
position and tighten the threaded pin again.
Attention: the switch cam must be turned so
that when the cover flap is closed, the switch
pin of the switch is situated in the recess of
the switch cam.
6. Position the two switch covers (48) over the
limit switches and fix each to the hopper with
two screws M5x16 and nuts M5.
ASSEMBLY OF THE
COMBINATION (fig. 2 and 3):
1. Push the baler under the shredder. Screw the
shredder and the baler together with the aid
of the two fixing brackets (42) provided with
the shredder (fig. 2).
2. Secure the end of the chain of the baler safety
switch activator (19) to the cross beam (23) of
the shredder base, using the appropriate bores
(fig. 3).
3. Insert the actuator (special key) of the safety
switch activator (19) in the limit switch at the
baler (fig. 3).
4. Insert and secure the connecting plug of the
baler in the electrical outlet (18) at the housing
rear panel (fig. 2).
INSTALLING THE STRAP ROLLS (fig. 4):
Remove the strap rolls (41), the strap roll holder
(40) and accessories (strap lifter, pull cable and
screws) from the baling chamber and insert the
strap roll holder into the corresponding opening in
the baler as shown. Place the left and right-hand
strap rolls onto the strap roll holder with the strap
ends pointing down.
The remainder of the procedure is described on
page 7, ”BALER OPERATION”, under the head-
ing ”Replacing the Strap Rolls” and ”Inserting the
Straps for a New Bale”.
3. To stabilize the table, the two hex bolts under
the table must be screwed out upwards as far
as possible and locked using the respective
hex nuts.
4. Guide the power cord for the emergency stop
bar (14) through the bush at the front of the left
housing panel, and through the screwed joint
on the bottom of the switch box. Connect the
blue flexible cord to terminal 20 and the brown
flexible cord to terminal 19.
The work described in point „4“,
for the electrical connection of
the emergency stop bar (14), must
only be carried out by a qualified
electrician!
ASSEMBLY OF THE GUARD PANELS (fig. 1):
Use the 6 flat-head screws (M6x12) to secure
the two guard panels (25+26) at the left and right
extremities of the table (24).
INSTALLATION OF THE HOPPER (44)
(fig. 5):
1. Release the transport lock (binder) on the
outlet flap (31) and fold the flap down.
2. Take the hopper (44) out of the press
compartment, as shown, place over the
filler opening and fix to the press from inside
with the aid of the 7 hexagon socket screws
M6x12.
3. Swivel the brush strip (52) on the hopper (44)
up until the brush is pointing in the direction of
the press compartment. Fix the brush strip to
the hopper in this position with the two M6x16
hexagon socket screws and washers provided
(use upper hole for fixing).
4. Remove both switch covers (48). Fix the
limit switch S8 (49) with 2 screws M4x40 and
nuts M4 below the switch cam of the switch
flap (47). Undo the threaded pin (51) (Allen
key 2.5 mm), turn the cam into position and
tighten the threaded pin again.
Attention: the switch cam must be turned in
such a way that with the switch flap hanging
straight down, the switch pin of the switch is
situated in the recess of the switch cam.
INSTALLATION SITE:
Before installation, make sure that three-phase
electrical power is available at the installation
site (see ”TECHNICAL DATA” regarding required
fusing at the mains outlet).
Note: Observe allowable surface loads for the
respective floor. The machine has a total weight
of up to 1326 kg.
The machine may only be used for its
intended purpose!
The machine’s mains connection must
be freely accessible!
The machine should only be operated
in closed rooms within a temperature
range of 10 to 40° C!
ASSEMBLY OF THE BASE (Fig. 1 and 2):
1. Use the special key supplied to detach the Cross
beam (23) from the two frames (21+22).
2. Detach the two frames (21+22) from the hou-
sing.
3. Lift the complete shredder, turn the two frames
(21+22) through 180˚ (pipe openings face
downwards), and secure them to the housing
using four bolts (M10x20) and spring washers
for each frame.
4. Position the Cross beam (23) between the two
frames below the table and secure it, using 2
bolts (M10x20) and spring washers for each
one, to the frames.
5. Set down the complete unit and insert plastic
plugs into the open bores of the base.
The shredder must not be set down
until all parts of the base have been
bolted securely!
6. Compensate for unevenness in the floor with
the levelling screw (20) (fig. 2).
ASSEMBLY OF THE TABLE (24) (fig. 1):
1. Remove the hex nuts and spring washers
from the 4 protruding bolts at the housing front
panel.
2. Place the table on the conveyor belt (with the bolt
ends protruding through the bores in the table),
slide it home against the housing, and secure
to the housing front panel using the previously
removed nuts and spring washers.
15.85/16.86
84237 12 01/13
10
GB
INSTALLATION
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung